DAIKEN_Ceilings_CS3.indd H2 DAIKEN_Ceilings_CS3.indd H2 13.5.16 10:59:44 AM 13.5.16 10:59:44 AM DAIKEN Ceilings DAIKEN CORPORATION
13.5.13 1:22:35 PM DAIKEN_Ceilings_CS3.indd 3 13.5.13 1:22:35 PM DAIKEN_Ceilings_CS3.indd 3 DAIKEN Company Profi le DAIKEN was established in September 1945 and in the more than half-century since that time, DAIKEN has grown into one of the world's leading manufactures of building materials. Through the years, the primary business areas of the DAIKEN Group have expanded and diversi fi ed to include the manufacturing, sales and exporting of residential housing construction materials and industrial building materials, engineering, residential housing business, and business projects working toward the ef fi cient utilization of wood and other material resources. Through its ambitious research and development effort, DAIKEN is continuously working to develop the newest materials, concepts, and technologies. Thanks to its steady product development and enhancement, DAIKEN is able to provide specialized technologies that merge both hardware and software aspects ranging from building materials and home equipment to housing structures in order to meet the needs of its customers. Ecological products Long before there was a strong global awareness of the need for environmental preservation, DAIKEN began to search for ways that the company, as a building materials manufacturer, could help to protect the global environment. In 1952 DAIKEN began working on development of the "DAIKEN BOARD "wood fi ber board that effectively utilizes wood waste. Since that time, DAIKEN has been able to introduce various products and systems that are friendly to our planet and to human kind. These include mineral fi ber board called "EXCELTONE" for ceiling and wall paneling with "total thermal insulation" energy-saving construction method, and "DAILITE" which is made from mineral fi ber and volcanic silicate, previously untapped sources of raw material. DAIKEN is focusing on the idea of "reduce" in addition to "recycle and reuse" which is widely recognized as Ecological Products. This is, working to develop products and systems from an environmental standpoint, fully minimizing waste generation in manufacturing processes and waste output when rebuilding residential housing. As a result of these efforts, DAIKEN Corporation has earned ISO14001 certi fi cation. C o n t e n t s Approach of environment 03-06 Installation guide 13-16 Feature of DAIKEN ceilings 07-08 Notes for installation 17 EXCELTONE (MR series) 09-12 Guarantee of EXCELTONE MR series 18 1
DAIKEN_Ceilings_CS3.indd 4 DAIKEN_Ceilings_CS3.indd 4 13.5.13 1:22:40 PM 13.5.13 1:22:40 PM 2
Material procurement 13.4.30 5:41:52 PM DAIKEN_Ceilings_CS3.indd Sec1:5 DAIKEN_Ceilings_CS3.indd Sec1:5 Ecological Operation <Manufacturing material-recyclable products> turing system, including a sustainable tree-planting project in MALAYSIA. DAIKEN has established a human- and eco-friendly resource recycling manufac- waste wood from the demolition of buildings and lumbering process to date. produced and sold ecological products, effectively using residual wood pieces and production launch of insulation boards using wood resources in 1958, we have global environment conservation as a building material manufacturer. From the Ever since its foundation, the DAIKEN Group has sought to find ways to help what we can do to help the environment DAIKEN widens the scope of By creating material-recyclable products, Dismantlement Construction products ecological Making into materials ecological Making into -Planted forests, etc. waste wood -Residual wood pieces/ 13.4.30 5:41:52 PM 3
< Tree-planting Activities in MALAYSIA > reached around 4,250 hectares. We address product 1,000 500 0 (ha) Aiming to prevent the depletion of South Sea wood, which is used as flooring, we participate in a sustainable forest management project advocated by the Sarawak state government in MALAYSIA. We started a tree-planting project in fiscal 2002 and the forested area has currently development using the planted wood of this forest. 2,000 Changes in Forested Area (accumulated total) 4,250 200 (less than 0.35g/c㎥) (0.35 to 0.80g/c㎥) <DAIKEN Group’ s Ecological Products> DAIKEN_Ceilings_CS3.indd Sec1:6 DAIKEN_Ceilings_CS3.indd Sec1:6 13.4.30 5:41:53 PM 1,500 2,500 Insulation Boards 3,000 Woody fiber board: A board made from processing woody fiber Ｍ Ｄ Ｆ （Medium Density Fiberboard） Applications: Interior doors, Flooring, Finishing materials, etc. Applications: Base sheets, Tatami floor base, Protective sheets, etc. 02 FY 04 03 05 07 09 10 11 06 08 4,000 3,500 13.4.30 5:41:53 PM 4
Slagwool Shirasu 13.4.30 5:41:54 PM DAIKEN_Ceilings_CS3.indd Sec1:7 DAIKEN_Ceilings_CS3.indd Sec1:7 Ecological Operation eco-friendly and living comfort requirements and exploiting untapped resources. materials and for industrial use. We will continue to make products meeting both properties, which makes them perfect for wide-ranging applications as building offer heat insulation, acoustic absorption, humidity control and earthquake-proof product obtained in southern Kyushu, as our unique ecological products. They , which uses shirasu, a volcanic ‘volcanic silicate and mineral fiber laminated board’ , which is produced from a byproduct of steel production and wool inorganic board’ ‘rock effective utilization of untapped resources such as minerals. We developed As well as wood resources, the DAIKEN Group also proactively addresses the product distributed Slagwool is a fiber produced from slag, which is a byproduct of steel production. Shirasu is a volcanic mainly in southern <Effective utilization of untapped resources> Kyushu and used in the foaming process. <Untapped resources> By utilizing untapped resources; DAIKEN is constantly monitoring the future of the Earth The mined area will be utilized for a field. 13.4.30 5:41:54 PM 5
Rock wool <Ceiling and Wall Materials> Featuring heat-, water- and oil-resistant properties, while remaining lightweight and with high workability. The shiny appearance of the mirror-like design is appealing. <Ceiling Materials> <Exterior Wall Base Sheets> <Non-combustible Wall Materials> <Ecological Products> inorganic board <Ecological materials> > Effectively utilizing a volcanic product obtained in the Shirasu-Daichi plateau in southern Kyushu as an untapped resource for building materials DAIKEN_Ceilings_CS3.indd Sec1:8 DAIKEN_Ceilings_CS3.indd Sec1:8 13.4.30 5:41:58 PM permeable, meaning it can meet various needs. repelling, dimensionally stable and moisture Featuring an excellent preservative, eliminating design with gorgeous decoration. Volcanic silicate and mineral fiber laminated board Slagwool is processed into a plate-like object. An inorganic engineering panel It also helps reduce the use of plywood. Featuring a humidity control function, whereby in humid conditions, it absorbs humidity and in dry conditions, humidity is discharged Featuring humidity control and deodorizing ability, as well as a very appealing colorful 13.4.30 5:41:58 PM 6
13.5.13 1:23:01 PM 13.5.13 1:23:01 PM DAIKEN_Ceilings_CS3.indd Sec1:9 DAIKEN_Ceilings_CS3.indd Sec1:9 DAIKEN Ceilings Gypsum Board ・ （㎡ DAIKEN Ceilings are chosen in buildings all over the world DAIKEN Ceilings are made from selected mineral rockwool fibers and special binders. The mineral rockwool fibers uniformly interwoven by the unique wet-felting process to form DAIKEN Ceilings. Because the DAIKEN Ceilings has porous properties with a low specific gravity, they exhibit efficient thermal insulation and sound absorption qualities, while resisting sound transmission more effectively than glass fiber products. DAIKEN makes ceilings from slag wool, a byproduct of iron manufacturing. Slag is converted into mineral fibers, than the fibers are felted into DAIKEN Ceilings. Photo shows a piece of slag and mineral fibers. There are many good reasons to choose DAIKEN Ceilings. Advantages to Users FIRE RESISTANCE THERMAL INSULATION SOUND ABSORPTION Outstanding fire resistance Thermal insulation performance Adequately absorb the sound and create comfortable reverberant sound. helps contain fires. is 6 times better than gypsum 1.4 seconds 0.5 board, and helps to minimize seconds cost of air conditioning. EXCELTONE 0.23 12mm Gypsum board 0.04 9.5mm 0.1 0.2 K ） / W 7
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