customer satisfaction with a commitment from all of our companies - - PowerPoint PPT Presentation

In KPC we are determined to meet the highest customer satisfaction with a commitment from all

• f
• ur

companies’ associates. Together we develop, retain and sustain our assets of associate’s skills, engineer’s know-how, and management’s determination. Thus KPC shall become an institution of bringing auto parts and assembly / inspection tooling products with top quality which are delivered on time at the most competitive costs both to domestic and overseas markets.

DATE OF ESTABLISHMENT: DATE OF INITIAL OPERATIONS:

TAYTAY PLANT VSO HEAD OFFICE PARANAQUE PLANT SANTA ROSA PLANT 1 SANTA ROSA PLANT 2

• Chassis Frame Welding

Assembly and Painting Facility

• Chassis Frame Side

Member Pipe Bending and Hole Cutting

• Welding Jig Design and

Fabrication

• Chassis Frame Assembly

and Painting Facility

• Centralized Finance and

Treasury

• Centralized Purchasing
• Centralized HRD
• Modular Assembly of

Front Suspension Module and Axel Assembly

• Established March 2007
• Address at Technology

Ave., PEZA Laguna Technopark Inc., Binan, Laguna .

• Currently used as Jig

Trial Area, having capability of welding assembly and rectification of the assembly jigs.

• Total shop floor size is

1,728 m2

President

• Mr. Eddie Jose

Finance / Treasury

• Mrs. Patricia Jayme

Jigs Design and Fabrication Director

• Mr. Tsuyoshi Ando

Marketing and Development Director

• Mr. Edward Jose

Vice President

• Mr. Naomichi Hokari

Head Consultant

• Mr. Hidehiro Arimoto

1997 1998 2007 2003 1999 2000 2001 2004 2005 2006

KPC Taytay Chassis Frame Operations (Welding Assembly & Painting) KPC Sta. Rosa Jig Fabrication Shop KPC Sta. Rosa Jig Design Department KPC Sta. Rosa Chassis Frame Operations (Welding Assembly & Painting) KPC Sta. Rosa Axel Front and Rear Assembly (Press-in & Torque Assembly) KPC Carmona Front Suspension & Brake Module Assembly (Press-in & Torque Assembly) Expansion of KPC Sta. Rosa Side Member Fabrication (Localization) Expansion of KPC Taytay Side Member Fabrication (Localization) Establishment of KPC Engineering Solutions Vietnam KPC Jig Export with Body Assembly Trial and Establishment of KPC Sta Rosa Plant 2

• 100

200 300 400 500 600

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

11 22 18 54 81 83 130 151 519 284 329

Millions (Peso)

• Expand the Design Capacity and Capabilities (C+C)
• Increase Manufacturing Capabilities
• Increase Jig Accuracy Checking Capabilities
• Strengthen Research and Development

Department

• Continuous Training of Manpower and Sustain

Skilled Associates

• Expand the Reaches of Marketing Department

• KPC continuously sends designers

and engineers to Japan for 6 and 12 months on-the-job training at Kyoei Engineering in Okayama.

• KPC established a 100% FOE

company in Vietnam to increase capacity of design and also reach the local market of Vietnam.

• KPC will hire new designers to be

trained both in Philippines and Vietnam, targeting a 30-man design team both in Philippines and Vietnam.

KPC Design Center

OT

1k 4k 3k 2k

17 DESIGNERS

7k 6k 8k 5k 9k

10 PAX

OT

KEV Design Center

FUTURE PLAN 13 DESIGNERS

OT

FUTURE PLAN 20 DESIGNERS

OT

3400 mhrs 5100 mhrs 9000 mhrs 2000 mhrs 3000 mhrs 9000 mhrs * Per month capacity

• KPC continuously train

regular and new associates in machining and related skills for jig fabrication.

• KPC will invest in new NC

machines upgrading old

• nes and later on proceed

to CAD/CAM capabilities.

• KPC will develop local sub-

contractors to support them in growth together for

• verseas projects.

KPC Manpower Capacity OT

1k 4k 3k 2k

1ST Shift 2nd Shift OT

7k 6k 8k 5k 9k

3000 mhrs 4500 mhrs 9000 mhrs

1st Shift OT OT

KPC Machine Capacity

1600 MChrs 2400 MChrs 4800 MChrs

10k 11k 12k 13k

2nd Shift

12,525 MChrs

14k

* Per month capacity

Accredited Sub Con Machine Capacity 17,325 MChrs

MITSUBISHI MOTORS PHILS. CORP. ISUZU PHILS. CORP. TOYOTA MOTORS PHILS. HONDA CARS PHILS. INC. NISSAN MOTORS PHILS. INC. HONDA PHILS. INC. SUZUKI MOTORCYCLES PHILS. SANOH FULTON PHILS. INC. MASUDA PHILS. INC. MITSUBISHI HEAVY MACHINERIES F-TECH PHILS. FORD MOTORS COMPANY PHILS. INC. KAWASAKI PHILS. IMASEN PHILS. CORP. HONDA PARTS MFG. INC. MITSUBISHI MOTORS DO BRAZIL VIETNAM MOTORS CORP. ISUZU VIETNAM CORP. VINA STAR MOTORS CORP. SUZUKI MOTORS PAKISTAN VIETINDO DAIHATSU CORP. MITSUBISHI MOTORS CORP. IRAN KYOEI ENGINEERING CO., LTD. ASTRA DAIHATSU INDONESIA YUTAKA PHILS. MFG. INC. TOYOTA BOSHUKO PHILS. INC.

Main Body Assembly Weld Jig Side Structure Assembly Weld Jig (R/L Side) Under Body Assembly Weld Jig Front Compartment Assembly Weld Jig Roof Compartment Assembly Weld Jig Front Pillar Assembly Weld Jig (R/L Side) Rear Pillar Inner Assembly Weld Jig (R/L Side) Rear Body Assembly Weld Jig Rear Side Panel Assembly Weld Jig

Floor Panel Assembly Weld Jig Front Door Inner Assembly Weld Jig (R/L Side) Rear Door Inner Assembly Weld Jig (R/L Side) Front Door Outer Assembly Weld Jig (R/L Side) Rear Door Outer Assembly Weld Jig (R/L Side) Hood Inner Assembly Weld Jig Rear Gate Inner Assembly Weld Jig Front Fender Assembly Weld Jig (R/L Side) Chassis Frame Main Assembly Weld Jig

Chassis Frame Inspection Jig Chassis Frame Distortion Repair Jig Chassis Frame Re-weld Jig

Main Body Assembly Weld Jig Under Body Assembly Weld Jig Front Body Assembly Weld Jig Front Floor Assembly Weld Jig Center Floor Assembly Weld Jig Rear Floor Assembly Weld Jig Roof Assembly Weld Jig Front Wheel House Assembly Weld Jigs (R/L Side) Fender Bonnet Fitting Gauge

Front Door Set Jig Rear Door Set Jig Trunk Lid Set Jig Trunk Lid Hinge Set Jig Panel Front Floor Under Stud Jig Roof Stud Tool Side Frame Assembly Jig RH/LH JCT-F Fender Set Jig

Main Body Assembly Weld Jig Under Body Assembly Weld Jig Front Body Assembly Weld Jig Front Floor Assembly Weld Jig Rear Floor Assembly Weld Jig Roof Assembly Weld Jig Floor Pan Assembly Jig Fender & Bonnet Set Jig Quarter Inner Assembly Jig RH/LH

Front Door Set Jig Rear Door Set Jig Trunk Lid Set Jig Trunk Lid Hinge Set Jig Panel Front Floor Under Stud Jig Roof Stud Tool Side Frame Assembly Jig RH/LH JCT-F Fender Set Jig

Rear Floor Side Assembly Weld Jigs (R/L Side) Rear Floor Assembly Weld Jig Rear Floor Pan Lower Assembly Weld Jig Rear Floor Pan Upper Assembly Weld Jig Rear Floor Re-spot Weld Jig Front Floor Assembly Weld Jig Front Floor Lower Assembly Weld Jig Front Floor Upper Assembly Weld Jig Dash Panel Assembly Weld Jig Front End Dash Assembly Weld Jig

Side Member Inner Front Assembly Weld Jigs (R/L Side) Side Member Complete Assembly Weld Jigs (R/L Side)

Side Member Inner Assembly Weld Jigs (R/L Side)

Side Member Inner Complete Assembly Weld Jigs (R/L Side)

Engine Compartment Assembly Weld Jig Side Sill Inner Assembly Weld Jigs (R/L Side) Under Body Assembly Weld Jig Under Body Re-spot Weld Jig

Cowl Top Assembly Weld Jigs (R/L Side) B-Pillar Assembly Weld Jigs (R/L Side) Package Tray Assembly Weld Jigs (R/L Side) A-Pillar Assembly Weld Jigs (R/L Side)

t

B-Pillar Outer Assembly Weld Jigs (R/L Side) Body Side Outer Assembly Weld Jigs (R/L Side)

Countries KPC Engaged in Exporting Jigs to Countries KPC is Approaching to Engage in Exports to

• Brazil

1 Project

• Vietnam

7 Projects

• Pakistan

2 Projects

• Indonesia 1 Project
• Japan

2 Projects

• Iran

1 Project

• U.S.A.
• China
• India
• Russia
• Malaysia
• Turkey
• Venezuela
• Korea
• Australia

LOCALIZING OF CHASSIS FRAME ASSEMBLY

The program for localizing parts such as the steel chassis frame of recreational Vehicles (pick-ups, AUVs, SUVs) was a program developed by KPC for several Local car assemblers. The objectives are to reduce costs of the assembler, avoiding bulky shipments which save in logistics costs, avoiding ordering stock to reduce cost of money and warehouse area and to strengthen local technical support for parts which are manufactured in Philippines. Successful enough KPC has delivered chassis frame assembly and paint to car assemblers locally and enjoy the benefits of localized developments.

DEVELOPMENT OF CHASSIS FRAME MAIN WELDING A.O.S. AND PAINTING

DESIGN AND FABRICATION OF ALL TOOLING FOR THE ASSEMBLY

SETTING UP THE PRODUCTION SHOP PRIOR TO FABRICATION

RECEIVING C.K.D. PARTS SUPPLY INCLUDING INCOMING INSPECTION

WELDING OPERATIONS BASED ON KPC DEVELOPED A.O.S. AND PRODUCTION PROCEDURES

WELDING, PAINT, AND COMPLETENESS CHECKING BASED ON KPC DEVELOPED QUALITY PROCEDURES IN THE QUALITY MANUAL

PAINTING, BAKING, FINAL INSPECTION, AND DELIVERY

KPC CONTINUES DEVELOPMENT BY VA/VE PROGRAMS AND PARTS LOCALIZATION

E-MAIL ADDRESS: edwardjose@vso.com.ph Website: www.vso-ph.com