Ctag Sample and Data Tracking System for Concrete Tyler Ley, - - PowerPoint PPT Presentation

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Ctag Sample and Data Tracking System for Concrete Tyler Ley, - - PowerPoint PPT Presentation

Ctag Sample and Data Tracking System for Concrete Tyler Ley, Qinang Hu, Jake LeFlore, Austin Ross, Zane Lloyd 1 Why I do what I do I believe concrete is the best material in the world. I want to making it easier to construct, more


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Ctag – Sample and Data Tracking System for Concrete Tyler Ley, Qinang Hu, Jake LeFlore, Austin Ross, Zane Lloyd

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Why I do what I do

I believe concrete is the best material in the world. I want to making it easier to construct, more durable, lower cost, and more sustainable. I build people and tools to make the concrete industry better.

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Why I do what I do

I believe concrete is the best material in the world. I want to making it easier to construct, more durable, lower cost, and more sustainable. I build people and tools to make the concrete industry better.

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Overview

Field problem The Journey The Future! Ask

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SAM field study (2016-2017)

231 samples from 110 different projects 21 different states

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Low quality air void system High quality air void system 70% agreement 231 field mixes

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Thank you!!!

  • Alaska
  • Arizona
  • Colorado
  • Florida
  • Idaho
  • Illinois
  • Iowa
  • Kansas
  • Manitoba
  • Michigan
  • Minnesota
  • North Dakota
  • Oklahoma
  • Ohio
  • Pennsylvania
  • South Dakota
  • Tennessee
  • Utah
  • Washington
  • West Virginia
  • Wisconsin
  • FHWA Mobile Lab
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SAM field study (2016-2017)

325 samples were sent 231 samples were samples

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SAM field study (2016-2017)

325 samples were sent 231 samples were samples 94 samples were poorly labeled or could not link sample to field data 30% of total!

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There has to be a better way!!!

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There has to be a better way!!!

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There has to be a better way!!!

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There has to be a better way!!!

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What are the benefits?

Reduce paperwork Increase productivity Maintain inventory Track chain of custody Decrease human errors

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What are the benefits?

An acceptable data entry rate is 1%. An acceptable bar code entry rate is 0.01%.

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What are the benefits?

> 5 5 bi billion

  • n ba

bar c codes

  • des

us used ed ev ever ery da day!!!!!

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Bar codes used to travel to NCC

Drivers license x 4 Plane ticket x 3 Checked Luggage Air port food x 3 Rental car 12 total bar code uses!

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How do we get barcodes on concrete?

We need to label both the specimen and the mold What if we could label the fresh concrete as it is being made and disturb it. The label must be durable and inexpensive.

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There has to be a better way!!!

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The Concrete Tag or CTa CTag

Tag 1 Tag 2 The barcodes

  • n Tag 1 and 2

match!!!

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The Concrete Tag or CTa CTag

Tag 1

Profile Bar code Adhesive

Tag 2

Profile Bar code & Adhesive Fibers

The barcodes

  • n Tag 1 and 2

match!!!

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The Concrete Tag or CTa CTag

Tag 1

Profile Bar code Adhesive

Tag 1

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The Concrete Tag or CTa CTag

Tag 1

Profile Bar code Adhesive

Tag 1

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The Concrete Tag or CTa CTag

Tag 2

Profile Bar code & Adhesive Fibers

Tag 2

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The Concrete Tag or CTa CTag

Tag 2

Profile Bar code & Adhesive Fibers

Tag 2

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The Concrete Tag or CTa CTag

Add concrete!!!

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The Concrete Tag or CTa CTag

Tag 2 Cross section

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The Concrete Tag or CTa CTag

Tag 2 Cross section < .03”

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Width of Tag 2

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Tag 1 Tag 2

Summary

Tag 2

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Summary

The Ctag is a label that can be used on the inside and outside

  • f the cylinder

The Ctag bonds to the surface of the concrete and allows for easy labeling of the concrete

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How do we make them?

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How do we make them?

We made the first versions by hand and distributed them in sheets.

Tag 1 Tag 2

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How do we make them?

This was a pain and so we started to make them in rolls. To do this we made our own machine!!!

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Tag 1

Profile

Bar code Adhesive

Contact Paper Tag 2

Bar code & Adhesive Fibers Contact paper

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Tag 1

Profile

Bar code Adhesive

Contact Paper Tag 2

Bar code & Adhesive Fibers Contact paper

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Tag 1

Profile

Bar code Adhesive

Contact Paper Tag 2

Bar code & Adhesive Fibers Contact paper

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Tag 1

Profile

Bar code Adhesive

Contact Paper Tag 2

Bar code & Adhesive Fibers Contact paper

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Tag 1

Profile

Bar code Adhesive

Contact Paper Tag 2

Bar code & Adhesive Fibers Contact paper Perforations

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How do we make them?

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How do we make them?

Perforations

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How do you get them apart?

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How do you get them apart?

Tag 1

Profile

Contact Paper (recycled) Tag 2

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Summary

A machine was made to produce perforate, and place them in a roll. They come in boxes of 100!

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How do you read them?

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How do you read them?

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How do you read them?

Android Apple

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How do you read them?

We started using existing apps for inventory management. They were not very flexible and costly. So, they made their own.

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How do you read them? Search Ctag on the Google Play Store

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Can I change these???

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Can I change the entries?

The app allows you to change any entry that you want. You can also build forms in excel an upload it to the app.

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How do I get my data?

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Summary

An app was created to read the Ctags and manage the data that corresponds to the samples. The app is simple and flexible. The app is constantly improving.

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Roll out 1.0

These groups have already received Ctags and played with a previous version of the app. Oklahoma DOT Michigan DOT Minnesota DOT Texas DOT FHWA Mobile Trailer Dolese Bros. Ozinga Ready Mix Michelle’s Ready Mix

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Roll out 2.0

We are about to collect a lot of data with PEM testing. This would be a great time to make sure that the results and samples are well documented. If you are interested then please sign up!

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What are the benefits?

Reduce paperwork Increase productivity Maintain inventory Track chain of custody Decrease human errors

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Other possible benefits

Real time data sharing of data for owners, contractors, etc. Email when results don’t meet specifications Instant pay calculation Automated report creation Redundancy of data

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Target Value

Slide from Dan Cook

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Amazing quality control tool

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Other possible benefits

Can be used to track any material Efforts like this inspires the new generation!

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They will do things we have not even dreamed of!!!!

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They will do things we have not even dreamed of!!!!

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Does the Ctag impact strength? Compared 4x8 cylinder strengths for 16 different mixtures with and without Ctags < 2% difference in strength All standard deviations within ASTM C39 tolerance

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How long do they last on concrete? Outside ~ 2 years Fog room > 2 years Survived ASTM C666 testing 170F the glue fails

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What can the app measure? GPS coordinates Weather Time Technician Any property…. What do you want?

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Will it interface with my other software? Google Docs or Excel Comma separated or any other formatted file format Python code that automatically transfers data between a file and your software

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Automated data transfer to SiteManager

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What does it cost? App – FREE! Ctag roll – PEM Pooled Fund – Free! Non PEM - $100

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What does it cost? App – FREE! Ctag roll – PEM Pooled Fund – Free! Non PEM - $100 PCA Members - $500

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Conclusion

The Ctag is a new way to label concrete cylinders. The Ctag app can catalog information from the field and send it to the cloud.

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Conclusion

It was created by the next generation of the concrete industry to make their lives better. Do you want to try it?

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My contact

www.tylerley.com www.youtube.com/tylerley

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Questions?

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