Corrosion inhibition of carbon steel pipelines by some novel Schiff - - PowerPoint PPT Presentation

corrosion inhibition of carbon steel pipelines by some
SMART_READER_LITE
LIVE PREVIEW

Corrosion inhibition of carbon steel pipelines by some novel Schiff - - PowerPoint PPT Presentation

Corrosion inhibition of carbon steel pipelines by some novel Schiff base compounds during acidizing treatment of oil wells studied by electrochemical and quantum chemical methods Presented by Ahmed M. Abu-Dief Chemistry Department, Faculty of


slide-1
SLIDE 1

Corrosion inhibition of carbon steel pipelines by some novel Schiff base compounds during acidizing treatment of oil wells studied by electrochemical and quantum chemical methods

Presented by Ahmed M. Abu-Dief

Chemistry Department, Faculty of Science, Sohag University, 82524 Sohag, Egypt

slide-2
SLIDE 2

Outlines

Co Conc nclusion lusion

Ov Over ervie view w of

  • f res

esults ults an and d dis iscussion cussion

Problem orientation

Ackn knowledgment

  • wledgment

Experimental 3 2 4 5 1

slide-3
SLIDE 3

The electrochemical properties of carbon steel are the subject of many studies due to its wide applications in industry such as heat exchange and boiler systems, construction material for chemical reactors, storage tanks, and oil and gas transport pipelines

slide-4
SLIDE 4
  • Hydrochloric acid solution is extensively used in industrial cleaning

processes, such as: industrial acid cleaning, acid pickling, oil well acidizing, acid descaling and in petrochemical processes

  • The use of HCl leads to destructive effects on the metal surface. The

corrosion protection of the equipments and vessels is one of chief concerns of the maintenance and design engineers

slide-5
SLIDE 5

لورتبلا لقن بيبانأو طوطخ ىلع هرارضأو أدصلا

slide-6
SLIDE 6

The use of organic molecules as corrosion inhibitors to decrease the corrosion rate processes has been the focus of very many efforts within the chemical process industry especially in acidic environments

  • Due to the presence of the azomethine group, sulphur and/or
  • xygen atoms and electronegative nitrogen in the molecule,

Schiff bases compounds should be good corrosion inhibitors.

  • The action of such compounds depends on the specific

interaction between the metal surface and the functional groups

slide-7
SLIDE 7
slide-8
SLIDE 8
slide-9
SLIDE 9

Characterization of the investigated inhibitors and electrochemical reactions

slide-10
SLIDE 10
slide-11
SLIDE 11

(a) (a) (a)

4-bromo-2-{(Z)-[(3, 5-dimethylphenyl) imino]methyl}phenol (HA-1) 1-{(Z)-[(4, 6-dimethylpyridin-2-yl) imino] methyl} naphthalen-2-ol (HA-2) 1-{(Z)-[(2-methoxy-4-nitrophenyl)imino] methyl}naphthalen-2-ol (HA-3)

(b) (b) (b)

Optimized (a) and chemical (b) structures of the investigated Schiff base inhibitors.

slide-12
SLIDE 12

250 300 350 400 450 500 550 600 650 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2

(a)

max=443 nm max=480 nm max=379 nm

II I

Absorbance

Wavelength/ nm I HA-1 II [Fe(II)-HA-1]

UV/vis absorption of (I) HA-1 and (II) [Fe(II)–HA-1] complex at 298

  • K. The concentrations of [Fe2+] and [HA-1] were 1.0 mM.
  • L. H. Abdel-Rahman, R. M. El-Khatib, L. A. E. Nassr, A. M. Abu-Dief, J. Mole. Struct., 1040 (2013) 9-18.
  • A. M. Abu-Dief, L. A. E. Nassr, J. Iran. Chem. Soc. 12 (2015) 943–955.
slide-13
SLIDE 13

HA-1 HA-2 HA-3 (a) (a) (a) (b) (b) (b)

ORTEB diagram showing atomic numbering scheme (a) and close packing structure (b) for HA-1, HA-2 and HA-3 compounds. The molecular structures and the packing arrangements

  • f

the molecules with hydrogen bonds of compounds HA-1, HA-2 and HA-3

slide-14
SLIDE 14

Compounds HA-1 HA-2 HA-3 Empirical formula C15H14BrNO·C15H14BrNO C18H16 N2O C18 H14 N2 O4· H2O Formula weight 608.34 276.33 339.44 Temperature/K 100.0 293.0 293.0 Crystal system Orthorhombic Monoclinic Triclinic Space group Pn21a P21 P-1 a/Å 21.8290 (3) 8.8848(2) 7.2885(4) b/Å 16.9484 (3) 6.3713(1) 8.8646(5) c/Å 7.11447 (13) 12.6507(2) 14.0050(8) α/° 90.00 90 95.660 β/° 90.00 94.429(2) 100.258 γ/° 90.00 90 112.670 Volume/Å3 2632.11 (7) 713.99(2) 807.54 (9) Z 4 2 2 ρcalcmg/mm3 1.533 1.285 1.369 F(000) 1228 292 355 Crystal size/mm3 0.54 × 0.19 × 0.13 0.78 × 0.51 × 0.38 0.32 × 0.17 × 0.10 2Θ range for data collection

  • 4. 84 to70.6°
  • 3. 84 to 70.15°

5.47 to 70.7° Reflections collected 12770 5753 11870 Independent reflections 2533[Rint= 0.11 ] 2091[Rint= 0.019] 3088 [Rint=0.034] Data/restraints/paramete rs 2583/1/326 2014/1/195 3033/0/223

Crystal data and structure refinement of the investigated inhibitors

slide-15
SLIDE 15
  • 7.0
  • 6.5
  • 6.0
  • 5.5
  • 5.0
  • 4.5
  • 4.0
  • 3.5
  • 3.0
  • 2.5

(a)

Blank 0.01 mM 0.05 mM 0.10 mM 0.50 mM 1.00 mM

■ ■ ■

▼ ▼

◊ ◊ ◊

◙ ◙ ◙

▲ ▲ ▲

  • 8.0
  • 7.5
  • 7.0
  • 6.5
  • 6.0
  • 5.5
  • 5.0
  • 4.5
  • 4.0
  • 3.5
  • 3.0
  • 2.5

(b)

log I, A cm

Blank 0.01 mM 0.05 mM 0.10 mM 0.50 mM 1.00 mM

■ ■ ■

▼ ▼

◊ ◊ ◊

◙ ◙ ◙

▲ ▲ ▲

  • 750
  • 700
  • 650
  • 600
  • 550
  • 500
  • 450
  • 400
  • 350
  • 300
  • 8.0
  • 7.5
  • 7.0
  • 6.5
  • 6.0
  • 5.5
  • 5.0
  • 4.5
  • 4.0
  • 3.5
  • 3.0
  • 2.5

(c)

Blank 0.01 mM 0.05 mM 0.10 mM 0.50 mM 1.00 mM

■ ■

▼ ▼ ▼

◊ ◊ ◊

◙ ◙

▲ ▲ ▲ ◙

E/ mV vs. (SCE) log I/ A cm

  • 2

log I/ A cm

  • 2

log I/ A cm

  • 2

Polarization curves for carbon steel in 15 % HCl solution in the absence and presence of various concentrations of (a) HA-1, (b) HA-2 and (c) HA-3 inhibitors at 45 °C.

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C. Sañudo, N.

Aliaga-Alcalde, J. Electroanal. Chem. 743 (2015) 120–133.

Effect of inhibitor dose

  • Introducing of inhibitors to the system causes a

significantly minimize in the rate of corrosion, i.e. shifts the catholic curves to more negative potentials and the anodic curves to more positive potentials . This may be ascribed to adsorption of the inhibitors over the metal surface

slide-16
SLIDE 16

The surface coverage (θ) and the inhibition efficiency (P %)

T/ ºC Systems Icorr/ mAcm-2 Ecorr/ mV (vs. SCE) βa/ mV dec -1

  • βc/
mV dec -1

θ P/ % 45 15 % HCl 93.75±9.1

  • 531±4

90 180

  • 15% HCl+0.01 mM HA-1

59.84±5.2

  • 537±3

94 179 0.361 36.1 15% HCl+0.05 mM HA-1 42.18±4.7

  • 552±5

92 190 0.552 55.2 15% HCl+0. 10 mM HA-1 31.25±4.1

  • 560±4

87 193 0.666 66.6 15% HCl+0.50 mM HA-1 21.86±2.6

  • 518±3

93 170 0.766 76.6 15% HCl+1.00 mM HA-1 10.12±1.8

  • 514±4

97 185 0.892 89.2 60 15 % HCl 203.50±16.4

  • 520±5

92 185

  • 15% HCl+1.00 mM HA-1

15.46±1.1

  • 524±4

89 176 0.924 92.4 45 15 % HCl 93.75±9.1

  • 531±4

90 180

  • 15% HCl+0.01 mM HA-2

52.49±4.9

  • 533±3

95 175 0.441 44.1 15% HCl+0.05 mM HA-2 38.51±3.3

  • 542±6

86 171 0.589 58.9 15% HCl+0. 10 mM HA-2 27.81±2.6

  • 524±5

94 177 0.703 70.3 15% HCl+0.50 mM HA-2 16.13±1.5

  • 548±6

97 181 0.827 82.7 15% HCl+1.00 mM HA-2 7.83±0.80

  • 545±4

93 186 0.916 91.6 60 15 % HCl 203.50±16.4

  • 520±5

92 185

  • 15% HCl+1.00 mM HA-2

12.01±1.0

  • 529±6

91 187 0.941 94.1 45 15 % HCl 93.75±9.1

  • 531±4

90 180

  • 15% HCl+0.01 mM HA-3

48.94±4.4

  • 535±4

98 177 0.477 47.7 15% HCl+0.05 mM HA-3 34.14±3.1

  • 519±6

92 181 0.635 63.5 15% HCl+0. 10 mM HA-3 22.12±2.3

  • 529±3

94 187 0.764 76.4 15% HCl+0.50 mM HA-3 11.94±1.1

  • 540±3

97 185 0.872 87.2 15% HCl+1.00 mM HA-3 3.51±0.5

  • 555±6

96 171 0.962 96.2 60 15 % HCl 203.50±16.4

  • 520±5

92 185

  • 15% HCl+1.00 mM HA-3

5.08±0.4

  • 549±4

95 183 0.975 97.5

Polarization parameters for carbon steel 15 % HCl containing different concentrations of the inhibitors at 45 °C and 60 °C.

The θ value found to be near unity (θ=0.96), indicates almost a whole coverage of the steel surface with the adsorbed inhibitor molecules.

slide-17
SLIDE 17

Impact of temperature

There is a clear acceleration of both the cathodic and anodic reactions with an increase in temperature

  • 750
  • 700
  • 650
  • 600
  • 550
  • 500
  • 450
  • 400
  • 350
  • 300
  • 7.0
  • 6.5
  • 6.0
  • 5.5
  • 5.0
  • 4.5
  • 4.0
  • 3.5
  • 3.0
  • 2.5

log I/ A cm

  • 2

E/ mV vs. (SCE)

15 % HCl- 45

  • C

15 % HCl- 60

  • C

15 % HCl+1.0 mM HA-1- 45

  • C

15 % HCl+1.0 mM HA-1- 60

  • C

▼ ▼ ▼

◊ ◊ ◊

■ ■

Potentiodynamic polarization curves carbon steel 15% HCl solution in the absence and presence of 1.0 mM HA-1 inhibitor at 45 °C and 60 °C.

The inhibition efficiency and surface coverage degree increased with the rise of temperature, indicating chemical adsorption of the Schiff base molecule on the metal surface

slide-18
SLIDE 18

         

2 1 ) 1 ( ) 2 (

1 1 303 . 2 log T T R E I I

a corr corr

( 2 )

                                   

1 2 2 1 1 1 2 2

1 log 1 log 303 . 2 T T T T R Hads    

(3)

The decrease in activation energy after the addition of inhibitors could be interpreted as a chemical adsorption of the inhibitors on the steel surface The obtained positive values indicated that, the adsorption of the inhibitors on the metal surface was endothermic

Calculating Thermodynamic Parameters

slide-19
SLIDE 19

Effect of immersion times

2 4 6 8 10 12 14 16 18 20 22 24 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5

(a)

Immersion time / hour

Corrosion rate/ mm year

  • 1

Blank (15% HCl) 15% HCl + 1.0 mM HA-1 15% HCl + 1.0 mM HA-2 15% HCl + 1.0 mM HA-3

2 4 6 8 10 12 14 16 18 20 22 24 76 78 80 82 84 86 88 90 92 94 96 (b)

15% HCl + 1.0 mM HA-1 15% HCl + 1.0 mM HA-2 15% HCl + 1.0 mM HA-3

Inhibition efficiency/ P% Immersion time / hour

Variation of (a) corrosion rate and (b) inhibition efficiency with immersion time for carbon steel immersed in 15% HCl in the presence of 1.0 mM of different Schiff base inhibitors at 45 °C

The inhibition efficiency of the investigated inhibitors was increased with increasing immersion time until 2 h which may be attributed to the formation of strong inhibitor layer which prevents the attack of corrosive media on the metal surface

These compounds can provide good protection to the carbon steel substrate even after 24 h exposure to this highly corrosive media

slide-20
SLIDE 20

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Cinh./ (mM) Cinh./ (mM)

  • Cinh. (mM)

Cinh./ (mM)

R

2=0.99883

(a) HA-1 (b) HA-2

R

2=0.99969

(c) HA-3

R

2=0.99936

Curve fitting of the corrosion data obtained from EIS measurements for carbon steel in 15% HCl containing various concentrations of inhibitors (a) HA-1, (b) HA-2 and (c) HA-3 according to Langmuir adsorption isotherm model at 45 °C.

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C. Sañudo, N.

Aliaga-Alcalde,, J. Electroanal. Chem. 743 (2015) 120–133.

The investigated Schiff base inhibitors give larger Kads values at 45 °C, imply more efficient adsorption and hence better inhibition efficiency.

slide-21
SLIDE 21

مدع يف بطقلا حطس طبثملا دوجو

0.01.53.04.56.07.59.010.512.013.515.0 0.0 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15.0

050100150200250300350400450500 50 100 150 200 250 300 350 400 450 500

Z

/ Real/  cm 2

  • Z//

Im ag/  cm2

Blank

Z

/ Real/  cm 2

  • Z//

Im ag/  cm2

200 ppm

200 ppm CHOGS-16

5kV ×2,000 10µm 0000 JSM-5500LV 5kV ×2,000 10µm 0000 JSM-5500LV

يف بطقلا حطس طبثملا دوجو

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C. Sañudo, N.

Aliaga-Alcalde,, J. Electroanal. Chem. 743 (2015) 120–133.

  • H. M. Abd El-Lateef, Corro. Sci., 92 (2015) 104–117.
slide-22
SLIDE 22

LOMO LOMO LOMO HOMO HOMO HOMO

(a) (a) (b) (b) (c) (c) Frontier molecular orbital density distributions of the synthesized Schiff bases (a) HA-1, (b) HA-2 and (c) HA-3.

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C.

Sañudo, N. Aliaga-Alcalde,, J. Electroanal. Chem. 743 (2015) 120– 133.

  • H. M. Abd El-Lateef, Corro. Sci., 92 (2015) 104–117.

The relationship between quantum chemical indices and inhibition efficiency was inspected the EHOMO for the investigated imines decreases in the order; (HA-3> HA-2>HA-1), which is in agreement with the experimental results of inhibition efficiency (P%).

slide-23
SLIDE 23

Schematic representation of the mode of adsorption and inhibition mechanism of HA-2 onto the carbon steel surface.

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C. Sañudo, N.

Aliaga-Alcalde,, J. Electroanal. Chem. 743 (2015) 120–133.

The positively charged of cationic forms of molecule has been formed an electrostatic bond with the Cl- ions already adsorbed on carbon steel surface. The physical adsorption, these molecules are also adsorbed through the chemisorption mechanism that may be formed between the lone pair electrons of the unprotonated imine and d oribital of metal surface

slide-24
SLIDE 24

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

(b)

0.68

Absorbance

[L]/([L]+[Fe

2+])

HA-1 HA-2

Continuous variation plots for the prepared complexes in aqueous-alcoholic mixture at [Fe2+] = [L] = 1.0 mM and 298 K.

The suggested structures for the complexes which formed on the steel surface (a) [Fe (HA-1)2] and (b) [Fe (HA-2)2].

  • H. M. Abd El-Lateef, A. M. Abu-Dief, L. H. Abdel-Rahman, E. C. Sañudo, N.

Aliaga-Alcalde,, J. Electroanal. Chem. 743 (2015) 120–133.

slide-25
SLIDE 25
  • Three new Schiff base inhibitors were synthesized and their

molecular structure has been confirmed with support of X-ray single crystal, 13CNMR, 1HNMR, mass, UV-Vis, FTIR spectra and elemental analyses

  • The corrosion inhibition ability of these inhibitors on of

carbon steel in 15 % HCl was investigated by electrochemical and quantum chemical methods.

slide-26
SLIDE 26
  • The inhibition efficiency increases with the increase in the inhibitor

dose and temperature, and attains a maximum value at 1.0 mM.

  • The results indicate a stabilization of the inhibition efficiency from 2 h

to 24 h of immersion.

  • The compounds acted as a mixed type inhibitors controlling both

cathodic and anodic reactions.

  • The SEM micrographs approved that, the formation of the adsorbed

inhibitor layer provided the protective property against corrosion.

  • A good correlation was found between the inhibition efficiency and the

quantum chemical parameters (ELUMO, gap energy (∆E) and dipole moment (μ)).

slide-27
SLIDE 27
  • Among the Schiff base investigated inhibitors, the

corrosion inhibition efficiency follows the order: HA-3> HA- 2> HA-1.

  • The inhibition effectiveness was attributed to the

adsorption of the inhibitors onto steel surface by chemisorption.

  • The adsorption model of the inhibitors obeyed Langmuir

adsorption isotherm.

  • The charge on the metal surface was evaluated and

probable mechanism has been proposed.

slide-28
SLIDE 28

Ackn knowledgme

  • wledgment

nt

  • Prof. Dr. Santiago García Granda

President of Oviedo University, Spain

slide-29
SLIDE 29

Thank you for attention