[PPT] - Competence in Safety The faster way to your safety compliant product PowerPoint Presentation

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Competence in Safety

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The faster way to your safety compliant product

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Profile

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Key figures

Authorised capital:

EUR 100,000

S

hareholders: Axel Helmerth, Dipl.-Ing., 80% Daniela Helmerth, Bachelor of Business Administration and Operations (CCI), 20%

Managing Director:

Dipl.-Ing. Axel Helmerth

S

taff: 2011: 17 + two freelance staff 2012: 18 + two freelance staff

S

ales: 2011: EUR 1.95 million 2012: EUR 2.1 million

VAT ID:

DE-126579650

Outlook 2013:

Because of the problems in mining, no sales increase is expected for the financial year 2013.

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Custom Design & S

lutions

Since ISH Ingenieursozietät GmbH was established in 1989, it has gained a reputation as being a proficient and dependable partner. A high level of cross-functional know-how, an innovative approach as well as long-standing expertise make ISH the ideal company to work with even for the most demanding projects. We focus on services in the field of automation and control engineering, electronic development and production as well as on the development of industrial PC technology for control and visualisation applications. Proprietary developments in the interface engineering arena including extenders, converters and selectors round off our product range. IS H has proved itself to be a reliable partner for proj ect outsourcing in mining, railroad engineering as well as mechanical and plant engineering.

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History

1989

Foundation

S etting up the by the shareholders

Dr. Jörg Himmel and Axel Helmerth.

Initially the business of the company was the development of proprietary measuring and control equipment for sewage technology as well as providing services in the field of electronic engineering.

1990

The first orders, which were placed by municipalities, were for automation of rain water storage basins and sewage clarifiers.

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History

1993

Various development proj ects for control equipment for traffic management systems.

1995

Against the background of constant product development, several maj or contracts for the supply of hard- and software for various traffic and tunnel management systems were carried out.

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History

1996

In light of the increasing demand for freely programmable control systems, the first contact was made with Klöpper und Wiege (today KW-S

ftware).

Development of various custom-designed embedded systems including controls for a prototype of a chain drive vehicle for an Indian research institute.

1998

Departure of shareholder

Dr. Jörg Himmel.

First contact with mining suppliers led to various developments for PC-based custom-designed control systems. These have been the subj ect of sub- sequent development right up to the present day and are manufactured by IS H in small series.

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1999

Execution of first service orders concerned with railroad engineering. Development of various microcontroller applications to handle PC control and display systems in railway vehicles.

2000

First execution of a safety control system (S IL2) for application in mining conveyors in redundant diverse design. Further development proj ects for custom-designed control systems (based on KW-S

ftware).

History

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2002

Installation of a PC-based safety control system compliant with S IL3, IS H preparing the complete underlying controller and communication

architecture. Certification by the customer.

Implementation of a control system for railway vehicles compliant with S IL0/ 1 as well as integration of a special bus system for this application (MVB).

2004

Initial discussions between KW-S

ftware

and IS H to establish a deeper cooperation in the field of safety engineering.

History

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2005

First customer discussions together with KW-S

ftware

dealing with the development of custom-designed software compliant with S IL3 and based on S afeOS .

2006

First development proj ects for custom-designed hard- and software solutions compliant with S

IL3. Certification by the

customer in close cooperation with KW-S

ftware, Innotec

and IS H.

History

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History

2007

Foundation

First custom designed PLC for railway application. S tarting integration of netX100 from Hilscher into an ATEX design (damp explosion).

2008

TUV approval for the first custom designed PLC with an integrated black channel (partitioning) for motion control

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2009

First discussions with two customers about external safety monitoring and control solution for drive systems. Approval for the new generation of our intrinsically safe PLC and remote io system for mining solutions.

2010

S tarting the development

f the first external

safety module for drives with integrated S TO Interface

History

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Because of many years of experience and our know how in the development of control and automation components and the

ngoing training of our staff, our team of experts is the best

resource for the development of software and hardware for your standard, safety or explosion applications.

2011

Integration of two custom designed PLC, based on the basic netX100/ 500 design. First steps for the integration of the new PLC integration platform eCLR Approval for custom designed safety IO-S ystem with PROFIsafe

2012

Approval for a configurable safety drive module with integration of FS

E.

That was our 25th safety approval! S tarting development of new µPLC for low cost application and also development of FS

E-

Master S tack

History

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Custom Design – the optimum approach to your application

I n close cooperation with our customers we devise tailored solutions for control and interface engineering.

We are focussed on controller engineering systems using equipment from various manufacturers. A number of projects in the fieldbus and interface engineering area have been successfully completed. The development stretches from the preparation of specifications to the design of prototypes. All development steps can be executed or ordered separately so as to tap into customers’ existing know-how. We are specialized in development of safe and intrinsically safe hard and software components.

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Safety engineering has grown greatly in importance over the last few years due to a number of spectacular events. Using SAFEPROG and SafeOS, we offer our customers two matching software components which enable manufacturers of safety control equipment to set up a complete system in line with I EC 61508 up to SI L3. Their development and certification effort is thereby greatly reduced.

Together with our long-standing partner KW-Software, we provide solutions for the full range of safety applications in line with IEC 61508 and compliant with SIL2 and SIL3, from small safety control systems with just a few safe inputs/outputs to complex safety systems. Using clearly defined interfaces, the PLC runtime system SafeOS runs independently of the operating system and can therefore be adapted to suit any target system. For safety logic, libraries with defined safety modules are available which serve as a basis for custom-designed modules. Jointly with you, we devise concepts for the hard- and software of your safety controls. Using certified software and drawing on our hardware expertise, we achieve an extremely short time to market, no matter what the processor performance, size and price.

S afety PLC – stay on the safe side

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Our services

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Custom Design & S

lutions
Consultation, preparation of concepts and specifications
Circuit design and preparation of circuit diagrams
PCB design
Data preparation, production agreement and support
Prototyping
Commissioning and testing
Redesign and product support

… we are strongly committed to meeting customers‘ technical and time requirements.

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Industrial PCs
Built-in TFT monitors
PC interface products including extensions and

selectors for monitors, mouse and keyboard as well as interface converters

Accessories including keyboards, input units,

cables and mains adapters

T ailored designs can be delivered even in small lot sizes.

Control & Automation

Complete controls with S
ft-PLC on

industrial PCs

S

mall control systems based on µControllers with graphical programming interface

Fieldbus integration
Visualisation systems with fieldbus connection
Customized adaptation and design

IPC & Components

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Proj ects

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Consulting

Extensive upfront consulting

(problem analysis, feasibility study)

Design

Preparation of specifications
S

election and integration of active peripheral modules in agreement with the customer

Proj ect procedure

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Programming

Microcontroller programming
Programming of test application

software

Prototyping and testing

Assembly and commissioning
f PCB prototypes
Prototyping

Planning

Circuit diagram preparation
PCB autorouting
Redesign of existing layouts

Proj ect procedure

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Documentation

Complete documentation
f project data

(circuit diagram, PCB diagram, block diagram)

S upport

S

upport with integration into your application

Advice on casing design
Consulting and support for the

selection of suitable third party manufacturers or delivery to your production plant

S eries production

We produce small, medium and large series and deliver end products which are designed to meet with customer expectations.

Proj ect procedure

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Typical control engineering proj ects

Development of controls to be installed in compression-proof casings

Customer: Bartec S icherheits-S chaltanlagen GmbH We worked with the customer on the development of a PC-based control system using a low power CPU. The system had to be safe under harsh ambient conditions and in a narrow space. Furthermore up to 4 Profibus circuits per control head were to be implemented. By selecting suitable components in combination with various proprietary developments, a high performance control system based on QNX4 and KW-S

ftware ProConOS

was realized. Duration of proj ect: 10 months.

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