Com ompany p y pres esen entat ation ion Company Pr Co - - PowerPoint PPT Presentation

Com

• mpany p

y pres esen entat ation ion

• Es

Esta tablishe hed in 1950 with more than 60 years of experience in manufacturing and rehabilitation

• Joint S

Stock C Company, listed on BSE Sofia - member of Industrial Holding Bulgaria Group

• Fo

Founder of the electrical machinery manufacturing industry in Bulgaria

• The l

largest st manufacturer of rotating electrical machines in the region

• Mo

More re t than 500 500 000 000 electrical motors and hydro generators are manufactured

• Hy

Hydr dro ge generators made by IHB Electric operate in more than 200 HPP on 5 continents

2

Co Company Pr Profile

Trad aditio ion · Innovation · Quality

Manufactu turing o

• f

Hy Hydro G Generators

Hydro generators from 100 kVA up to 235 MVA, based

• n classical, repeatedly

verified in production design and operation schemes and the latest development in technology. 3

Products and services

The l e larges est ma manufacturer of rotating el elec ectrical ma machines in the r e reg egion Rehabilitation and nd Modernization

Rehabilitated by us rotating electrical machines are distinguished by long

• perational life, high quality,

accompanied by increased energy efficiency.

Manufactu turing o

• f

Active parts

Producing of active parts thanks to own VPI line, HVP line, automatic coil-winding machine (Micamation Co.), automatic stamping and varnishing line, laser-cutting machine TRUMPF.

Manufactu turing o

• f

Elect ctric M c Motors

• Wide range of

asynchronous low, medium and high voltage squirrel cage electric motors.

• Asynchronous and

synchronous slip – ring special purpose motors

We have three different design departments with extensive experience in designing of synchronous and asynchronous rotating electrical machines. Whether it’s pumps, compressors, ball mills, movers, fans, blowers and belt conveyors or special applications, our motors and hydro generators are specifically designed to meet

• ur high standards and to satisfy customers

needs. Our machines are distinguished with long

• perational life, outstanding performance and

reliability.

4

Desi sign D Departm tment

Our en enginee eering staff will configure t the e right ma machine f for the e clien ent’s pa particular n need eeds

The Chaira Pumped Storage Hydro Power Plant (Chaira PSHPP) was built in Rila mountains. Chaira has generating capacity of 864 MW and a pumping capacity

• f 788 MW, and is thus the largest pumped-

storage plant in southeast Europe. The motor-generators are manufactured in IHB Electric and put into operation in 1999.

• Rated power output – 235 MVA
• Rated voltage Un = 19 kV
• Power factor cosφ = 0.85
• Frequency f = 50 Hz
• Rated speed n = 600 min-1

Ba Based ed o

• n th

the e des design an and m man anufactured u under supervision of

• f

5

Our best achievement

2 M 2 Motor

• r- gen

ener erators for Pumped ped s storage h hydro po power er pl plant - Chair aira

HG 5 for HPP PP Studen en Kladenet enets

• ne

ne hydro gener enerator

• Rated power output Sn = 23 MVA
• Rated voltage Un = 10.5 kV
• Power factor cosφ = 0.85
• Frequency f = 50 Hz
• Rated speed n = 300 min-1

Ba Based on

• n the design

and m manufac factured f for

HPP PP Tsankov Kamuk two hydro g generators

• Rated power output Sn = 50 MVA
• Rated voltage Un = 10.5 kV
• Power factor cosφ = 0.85
• Frequency f = 50 Hz
• Rated speed n = 428,6 min-1

Ba Based on

• n the d

design and m manufac factured f for

HPP PP Yahinovo

• ne

ne hydro gener enerator

• Rated power output Sn = 7.66 MVA
• Rated voltage Un = 6.3 kV
• Power factor cosφ = 0.90
• Frequency f = 50 Hz
• Rated speed n = 750 min-1

6

Produce ced a and nd suppli upplied H Hydro gene nera rators i in n Bulg ulgari ria

Some o me of the e completed pr projec ects d during the e last 5 5 yea ears

HPP PP Bugo goye - Uganda da two

• hydro g

genera rators rs

• Rated power output Sn = 8.4 MVA
• Rated voltage Un = 6.6 kV
• Power factor cosφ = 0.85
• Frequency f = 50 Hz
• Rated speed n = 600 min-1

HPP PP Ko Konal - India dia two

• hydro g

genera rators rs

• Rated power output Sn = 6.111 MVA
• Rated voltage Un = 6.3 kV
• Power factor cosφ = 0.85
• Frequency f =50 Hz
• Rated speed n = 600 min-1

HPP U Uppe pper Cl Clowhom - Can Canada ada

• n
• ne h

hydro g

• genera

rator

• Rated power output Sn = 12.25 MVA
• Rated voltage Un = 13.8 kV
• Power factor cosφ = 0.90
• Frequency f = 60 Hz
• Rated speed n = 300 min-1

7

Produce ced a and nd suppli upplied H Hydro gene nera rators w world rldwide

6 mo months · 3 continents · 3 projects

8

Sup uppl plied h hydro g gene nera rators rs world rldwide

During the past few years IHB Electric JSC designed, manufactured, delivered and successfully commi mmissioned hydro gen ener erators f for mo more e than 5 50 hydro po power er pl plant pr projec ects

Besides manufacturing of new electric rotating equipment, IHB Electric JSC does the following rehabilitation services of existing electrical machines:

• Repair and refurbishment of stator and rotor windings
• Replacement or partial repair of stator core
• Replacement of bearings and bearing assembly
• Preliminary and final machining of large-scale details, such as

stator frames, shafts etc.

• Replacement of the windings at site, providing high experienced

technicians and supervisors

• The latest modern methods of quality assurance control during

manufacturing process, on-site installation, assembly and commissioning procedures.

9

Rehabil bilit itat ation a and m moderniz izat atio ion

Our pr production c capa pacity a and tec echnologies mee meet t the e lates est w world achievements in in o

• ur

manufactu turing field ld

• Hydro vacuum impregnation equipment ( resin-rich technology )
• Complete line for Global V

bal VPI Insulation system

• Complete line for production of pole coils– made by MICAMA

AMATION

• Fully automatic stamping, varnishing, baking and cooling continuous production line for

rotor and stator segments – TOSHIBA technology

• Semi-automatic insulation tape-applying line for stator windings and bars production –

RI RIDG DGEWAY;

• Gas-cutting machine, computer controlled – “Zinser”
• Horizontal lathes up to 2000х10000 mm
• Vertical lathes up to Ø = 8000 mm
• Horizontal drills with rotating platforms up to 4 m and mandrel diameter up to 200 mm
• Flat, round and profile grinding machines
• Laser-cutting machine -TRUMPF

PF

• Lifting devices – 2,5 / 5 / 12,5 / 25 / 32 / 50 и 160 t
• Profiled equipment and apparatuses for high- and low-voltage tests – “TOSHIBA”
• Kenotrons for increased DC voltage
• Mobile device for induction brazing “MINAC

AC”

• Fully equipped test room up to 110 kV

10

Product ction a and nd t tech chni nica cal ca capaci city

Our pr production c capa pacity a and tec echnologies mee meet t the e lates est w world achievements in in o

• ur

manufactu turing field ld

11

Product ction a and nd t tech chni nica cal ca capaci city

Aut utomatic line ne f for r rotor coil m manuf nufactur uring – Micama mati tion 2000 2000 ton

• ns 6

6-column o n oil hyd ydraul ulic pr pres ess – KURIMO IMOTO H HR-2000 2000

Internal length – 600–3000 mm Internal width – 150–800 mm Height – up to 345 mm Rim thickness – 3–5 mm Rim width – 25–120 mm Pressing capacity: 2000 tons Slide area: 4000 x 1200 mm Allowable load weight: 5000 kg

12

Product ction a and nd t tech chni nica cal ca capaci city

Automatic continuous production line for varnishing, baking and cooling of rotor and stator s seg egme ments – TOSHIBA t techno nology

Application: bilateral varnish coating of rotor and stator segments with controlled thickness of varnish layer of 4 to 2 µm.

13

Product ction a and nd t tech chni nica cal ca capaci city

400 400-ton a n automat atic ic pr pres ess l line e - FUK UKUI UI

Capacity: 400 tons Die height: 450 mm Slide area: 1500 x 1500 mm Electronic control Line includes:

• Uncoiling device
• Straightening device
• Feeding device
• Rich variety of dies
• Scrap removal system
• Auxiliary equipment

Suitable for precise cutting, stamping, forging, blanking and other activities

• After sales service and support includes installation, supervision and commissioning
• Preventive maintenance and monitoring – service contract for extended warranty
• Emergency assistance and repair – 24 hour 7 days a week
• We also offer renewal and spare parts
• Technical support for all motors and generators in solving technical problems
• Dynamic balance
• Precision laser-cutting of steel parts with maximum 1500 x 3000 mm
• Machining of large-scale details
• Measurement and alignment of corpus-prismatic parts with laser tracker

14

Service and Support

Our technical team is never more than a phone call away

The electric motors of IHB Electric JSC have wide range of use in the steel, chemical, hydro, mining, energy, food-processing and other industries. Our machines are mainly used for driving of mills, compressors, irrigation water pumps, gates, driving blowers and belt conveyors and others. The reliability and quality of our production make it desirable and applicable also for driving water- cooling pumps in Nuclear Power Plants, where the reliable operation is crucial. IHB Electric JSC motors are produced to the highest quality standards. This makes them the best choice for every standard application as well as applications under the most severe environment.

Industr stries o s of Applicati tion

• n

Wide range of electric motors for various industries

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Se Seri ries M M Power r rating : 45 – 315 k kW Voltage : e : 400 V Number of

• f pol
• les :

2 – 10 Insulation

• n class :

F/H /H Protection

• n :

IP IP 2 23 Frame me size e : 250 – 315 m mm Type of

• f cool
• oling :

C 0 C 01 Ener nergy ef efficiency: IE 1 1 Se Seri ries M MO Power r rating : 18,5 ,5 – 315 k kW Voltage : e : 400 V Number of

• f pol
• les :

2 – 10 Insulation

• n class :

F/H /H Protection

• n :

IP IP 4 44 - 55 Frame me size e : 200 – 355 m mm Type of

• f cool
• oling :

IC IC 4 411 Ener nergy ef efficiency: IE 1 1 Se Seri ries M MOM Power r rating : 15 – 132 k kW Voltage : e : 400 V Number of

• f pol
• les :

2 – 8 Insulation

• n class :

F/H /H Protection

• n :

IP IP 5 55 Frame me size e : 200 – 315 m mm Type of

• f cool
• oling :

IC IC 4 411 Ener nergy ef efficiency: IE 1 1 Se Seri ries AD AD Power r rating : 4 – 200 k kW Voltage : e : 400 V Number of

• f pol
• les :

2 – 8 Insulation

• n class :

F/H /H Protection

• n :

IP IP 5 55 Frame me size e : 132 – 315 m mm Type of

• f cool
• oling :

IC IC 4 411 Ener nergy ef efficiency: IE 2 2

16

Low-voltage electric motors

Common industrial usage. Different forms of execution and supply of voltage.

Se Seri ries A A / / V V A Power r rating : 200 – 1 0 000 k kW Voltage : e : 6 000 V V Number of

• f pol
• les :

2 – 6 Insulation

• n class :

F/H /H Protection

• n :

IP IP 2 23 Frame me size e : 355 – 450 mm mm Type of

• f cool
• oling :

IC IC 0 01 Se Seri ries A A O / V V A A O Power r rating : 200 – 1 5 500 k kW Voltage : e : up t to 6 000 V V Number of

• f pol
• les :

2 – 12 Insulation

• n class :

F/H /H Protection

• n :

IP IP 55 Frame me size e : 355 - 630 mm Type of

• f cool
• oling :

IC IC 511; ; I C I C 6 611 Se Seri ries A A O N N / / V V A O A O N N Power r rating : 50 – 5 000 k kW Voltage : e : up t to 10 000 V V Number of

• f pol
• les :

2 – 16 Insulation

• n class :

F/H /H Protection

• n :

IP IP 5 55 Frame me size e : 315 – 1000 m mm Type of

• f cool
• oling :

IC C 511; IC IC 6 611; ; IC IC 8 81 W W Special motor

• rs -

MON, , MONS, , SD SD, VSD SD, AD AD, VAD AD Power r rating : up t to

• – 10 000 k

k W Voltage : e : up t to 13 8 800 V V Number of

• f pol
• les :

2 – 36 Insulation

• n class :

F/H /H Protection

• n :

IP IP 23 / I P I P 54 / I I P 5 55 Frame me size e : 315 – 1 0 000 m mm Type of

• f cool
• oling :

IC IC 0 01 (1 (11,2 ,21,31); I C I C 4 411; ; I C I C 511; IC C 611; ; I I C 8 81 W W

17

Hi High gh-voltage and special purpose electric motors

Our ma machines are e spec pecially des esigned ed t to mee meet o

• ur clien

ent’s pa particular n need eeds

18

Produce ced a and nd suppli upplied e ele lect ctri ric mo c motors

Some of our recent projects for delivery of electric motors

• Type

VAON 118/65-14

• Rated power

630 kW

• Rated voltage

6000 V

• Cooling type

IC 611

• Rated speed

424 min

• 1
• Protection

IP 55

• Type

AOR 355 X-4

• Rated power

250 kW

• Rated voltage

6000 V

• Cooling type

IC 511

• Rated speed

1500 min

• 1
• Protection

IP 54

• Type

AO 825 X-12 DK

• Rated power

660 kW

• Rated voltage

6000 V

• Cooling type

IC 511

• Rated speed

485 min

• 1
• Protection

IP 54

Customers s

Elect ctric m c motors

Main s suppl ppliers Cont ntrac actors

Generators

19

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Quality

IHB Elec ectric JS JSC i is cer ertified a according t to the e ISO S Standards

41 Rojen Blvd, Sofia 1271, Bulgaria T.: +359 2 936 0753 F.: +359 2 936 0347 E.: office@ihbelectric.com

www.ihb hbele lectric.c .com

• m