CLEANING IS A CHALLENGE
YOUR CHALLENGES ARE MANY Competition on price & quality Multiple production lines Attention to specific demands like allergen/kosher/hallal Variation in products on each line
YOUR FOCUS IS ON Peoples lives and health are at risk when dealing with production of food. Focus on a hygienic and safe handling of food and beverages in order to have happy and healthy customers.
OUR FOCUS IS THE SAME Superior cleaning EVERY time! Residues of fat and protein can lead to serious problems such as food poisoning. Clostridium botulinum Campylobacter Salmonella Enterobacter Yersinia Citrobacter Listeria Bacillus cereus Shigella Staphylococcus aureus Pathogenic escherichia coli
NO WORRIES RESULT IN GOOD SLEEPING AT NIGHT Clostridium botulinum Campylobacter Staphylococcus aureus Salmonella Enterobacter Bacillus cereus Citrobacter Shigella Yersinia Listeria Pathogenic Escherichia coli
COSTUMIZED SOLUTIONS Manual cleaning: - Central - De-central Automatic cleaning: - Central - De-central Mobile cleaning:
MANUAL CENTRAL CLEANING Satellite stations Chemical pump station Pump stations ATLAS: TRITON: METIS: 7 – 13 US gal/min Basic model Capacity: 32 – 53 US gal/min Capacity: 1.5 hp – 3 hp (1 chemical) Power: 7,5 hp – 10 hp Power: 1 – 8 users Users: 1 – 6 Users: MIMAS: Adavanced and flexible RBS/VBS: (4 chemicals) Capacity: 317 US gal/min 3 hp – 6 x 10 hp Power: Users: Up to 36
MANUAL DE-CENTRAL CLEANING Satellite stations: Main station ATLAS: CALLISTO: Basic model Capacity: 32 -53 US gal/min 1,5 hp – 3 hp (1 chemical) Power: 7,5 hp – 10 hp 1 – 6 TARVOS: Users: Basic model with limited flexibility (2 chemicals) MIMAS: Advanced and flexible (4 chemicals)
AUTOMATIC CENTRAL CLEANING Pump stations Satellite station Chemical pump station PLC METIS: CALYPSO: TRITON: LOGO: 7 – 13 US gal/min 32 – 53 US gal/min Capacity: Advanced and flexible as Capacity: 1 program / 6 segments 1,5 hp – 3 hp 7,5 hp – 10 hp Power: Mimas, but for PLC control Power: (3 chemical) LOGIC: RBS/VBS: 4 programs / 9 segments Capacity: Up to 317 US gal/min 1,5 hp – 3 hp Power: ADVANCED: 7,5 hp – 10 hp Multiple posibilities
AUTOMATIC DE-CENTRAL CLEANING PLC Satellite station Main station LOGO: CALYPSO: LEDA: 32 – 53 US 1 program / 6 segments Advanced and fleksible as Capacity: Mimas, but for PLC control gal/min 1,5 hp – 3 hp LOGIC: (3 chemical) Power: 7,5 hp – 10 hp 4 programs / 9 segmentes ADVANCED: Multiple posibilities
WHY BOOSTED WATER PRESSURE? Scrubbing High pres (60 – 150 BAR) High flow and low pres Boosted water (10 – 40 BAR) (3 – 10 BAR)
EFFICENCY - ECONOMY - ENVIRONMENT Better impact Less or non aerosols Less temperature loss
EFFICENCY - ECONOMY - ENVIRONMENT Economically beneficial Shorter cleaning time More available production time High pressure Less expenses for wages Low pressure Less wear and tear on production equipment Time Water Foam Disinf. Elec. Maintenance
EFFICENCY - ECONOMY - ENVIRONMENT
BOOSTED WATER – WHY! – Avoid aerosols (inhaling) – Good surface impact – Better temperature transmission – Less cleaning time – Less expenses to salary – Less damages on production machinery / floor and walls / technical installations – Less noise – Less vibrations (white fingers) – Better working environment
WHY SYSTEM CLEANERS? - Financial well consolidated partner - Technological leading - Wide product program - Robust, reliable and user friendly equipment - Education in product, use and maintenance - Service at a high level - Constant focus on development - Dokumentation of same high quality as the equipment
AUTOMATIC CLEANING – WHY? Same cleaning pattern – ” no mondays ” - - Cleaning of areas difficult to acces Gentle cleaning where necessary – electronic components - It is easy – the equipment do the job - - Safe work force and thereby salary - Safe time which can be used as production time Adapt the cleaning to the level of pollution – less wearing on - equipment - Less need for spare / wearing parts Increased safety for personel – as an example it can be mentioned - that a screw conveyr can be dangerous to clean manually, as it has to run while cleaning
AUTOMATIC CLEANING – WHERE? - Spiral freezer - Eviscerator - Mixers / Tanks - Plate freezer - Screw conveyor - Scalding chambers - Conveyor cleaning - Filler cleaning
System Cleaners - Started in a Gararge by 5 people, SYSTEM CLEANERS of whom 3 is still in the company - More than 20 years experience - Approximately 50 employees - System Cleaners is credit rated AAA company - Best in class in automation and open plant cleaning - 95% of the sale is for export
System Cleaners Globally More than 23,000 food and beverage sites have chosen System Cleaners as their supplier for manual and automatic cleaning solutions Systems are sold in app. 70 countries around the world System Cleaners have companies in Denmark, USA and Vietnam
History Own factory at Halkjærvej 17 Expansion of Halkjærvej 17 due to increased sale Bought Halkjærvej 15 From garage to rented facilities at Virkelyst Establishing in Kansas, USA Establishing in Hanoi 1990 ‘91 ‘92 ‘93 ‘94 ’95 ‘96 ‘97 ’98 ’99 2000 ‘01 ‘02 ‘03 ‘04 ‘05 ‘06 ‘07 ‘08 ‘09 2010 ‘11 ‘12 G 4 G 3 Institution line G 1 G 2
G5 presentation
G5 presentation
G5 presentation - Benefits General: • Larger capacity on the pumps - more users on equipment. • New updated design with cabinets in stainless steel. Water: • Optimized flow when rinsing reduces the water consumption with 25%. • Constant outlet pressure reduces the water consumption additionally 5%. Service: • Easy access with simple standard tools results in quick and effective service. • Protection against dry run ensures unnecessary stop of production and expensive repairs on the pump.
G5 presentation - Benefits Chemical dosing: • New dosing valve with large regulation range replaces the existing chemical limiters, needle valves and grey and yellow dosing valves. • Precise and constant dosing ensures optimal effect of the planned amount of chemistry. Operation: • A quick guide on the cabinet and a short instruction of the equipment makes it fast and easy to operate. • Operation- and error indicator light gives the operator a clear and quick information regarding the status of the equipment.
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