C OMPLIMENTS OMPLIMENTS AND AND C ON ONS ONGRA GRATULA TULATI - - PowerPoint PPT Presentation
C OMPLIMENTS OMPLIMENTS AND AND C ON ONS ONGRA GRATULA TULATI TIONS TO W ORLD ORLD T RADE RADE C ENTRE ENTRE TO FOR FOR OR GANIZING ORGANIZING W OR LD T RADE RADE D AY AY (WTD (WTD) ON ON ORLD E NHANCING NHANCING E XPOR XPORT O PPOR IES
OMPLIMENTS AND AND CON ONGRA GRATULA TULATI TIONS ONS TO TO WORLD ORLD TRADE RADE CENTRE ENTRE
FOR OR ORGANIZING GANIZING
WOR
ORLD LD TRADE RADE DAY AY (WTD
(WTD) ON
ON
‘ENHANCING
NHANCING EXPOR XPORT OPPOR PPORTUNI TUNITIE IES FOR FOR
MSME’S’
IN IN MAHA AHARA RASHT SHTRA RA IN IN JUNE UNE, 2
, 201 018. 8.
OLDEST
LDEST AND ND LARGEST GEST
ASSOCIA
SSOCIATIO TION IN
TEX
EXTIL TILE ENG NGIN INEER EERIN ING
INDUSTR
NDUSTRY IN IN INDIA NDIA
HER
ERIT ITAGE GE BUI UILDING LDING WITH WITH STATE TE –OF OF-THE THE –ART RT
CON
ONFERENC FERENCE FACIL ILITI ITIES ES AND ND KNO NOWLEDGE WLEDGE CENTRE ENTRE
ACCRED
EDITED ITED BY BY DIAMO IAMOND ND GRADE RADE AT AT NATIO TIONAL LEVEL LEVEL BY BY NABET
ABET > 50 > 500 0 MEM
EMBER ERS
OF
OF
INDIA
NDIAN
TEX
EXTIL TILE ENG NGIN INEER EERIN ING INDUSTR NDUSTRY
LIAISON
IAISON OFF FFICES ICES IN IN INDIA NDIAN TEX EXTIL TILE CLUSTERS USTERS AT AT
AHMED
HMEDABAD,
, COIM
OIMBATOR ORE,
, MUMB
UMBAI AND ND NOR ORTH TH IND NDIA IA.
AFF
FFIL ILIA IATED TED TO TO IM IMPOR PORTANT NT SATELL TELLITE ITE ASSOCIA SSOCIATIO TIONS NS
CO-PR
PROMO OMOTER TER OF OF IND NDIA IA ITME
ITME EXHIB
HIBITIONS ITIONS
EFF
FFECTIVE ECTIVE COMMU OMMUNI NICATION TION
“ ITAMMA VOICE ”- MA
MAGAZIN GAZINE
BUYERS
UYERS’ GUI UIDE DE: “TEXTI EXTILE LE STORES ORES AND AND MACHINE CHINERY DIRECT IRECTOR ORY”
WEBSIT
EBSITE AND ND
SOC
OCIAL IAL MEDIA EDIA
TECHN
ECHNOL OLOG OGY DEVEL EVELOPME OPMENT NT IN INITIA ITIATIVES TIVES
TRA
RAIN ININ ING PROGRA OGRAMM MMES ES
DES
ESIG IGN AWA WARENE RENESS SS AND AND LEAN EAN MANUF ANUFACTURING CTURING
CEN
ENTRE TRE OF OF EXCELLENCE CELLENCE AND AND TEXTI EXTILE LE CLINI LINICS CS.
R & D A R & D ACTI
TIVIT ITIE IES
SIG
IGNE NED MOU’S WIT WITH MOR MORE TH THAN AN 25 R
25 RES
ESEAR EARCH CH/E
/EDUC
DUCATI TION ONAL AL
INS
NSTI TITU TUTI TIONS ONS
WORL
ORLD WIDE WIDE
IT ITAM AMMA MA E EXPER
XPERT PANEL ANEL TAR ARGE GETI TING NG 400 T
400 TECHNO
ECHNO- COMM OMMER ERCIA CIAL
EXPER
XPERTS TS
MPORTANCE ANCE OF OF CUTTING CUTTING EDGE EDGE TEC TECHN HNOL OLOGY OGY IN IN TEX TEXTILE TILE MANU MANUFACTURING CTURING
N N D M D MHA
HATRE TRE,
,
DIR IRECT ECTOR OR
GENERA
GENERAL (TE TECH)
IT ITAM AMMA MA
HAT DOES OES CUTT UTTIN ING-EDGE GE TECHN ECHNOL OLOG OGY MEAN MEAN?
CUTT
UTTIN ING-EDGE EDGE TE TECHN HNOL OLOG OGY REF EFERS ERS TO TO TE TECHN HNOL OLOG OGIC ICAL DEVIC EVICES ES,
, TE
TECHN HNIQ IQUES UES OR OR ACHI HIEVEME EVEMENTS NTS THA THAT EMP EMPLOY THE THE MOST MOST CUR URRENT ENT AND ND HIGH HIGH-LE LEVEL EL IT
IT DEVEL
EVELOPME OPMENTS NTS;
; IN
IN OTHE THER WOR ORDS,
,
TE TECHN HNOL OLOG OGY AT AT THE THE FR FRON ONTIE TIERS OF OF KN KNOWLE WLEDGE GE.
. LEAD
EADIN ING AND ND IN INNO NOVATIVE TIVE IT
IT IN
INDUST USTRY OR ORGA GANI NIZA ZATIONS TIONS ARE ARE OFTE OFTEN REF EFERR ERRED ED TO TO AS AS "CUTT UTTIN ING EDGE EDGE."
." CUTT
UTTIN ING EDGE EDGE IS IS ALS LSO KN KNOWN WN AS AS LE LEADIN ING-EDGE EDGE TE TECHN HNOL OLOG OGY OR OR ST STATE TE-OF OF-THE THE-ART TE TECHN HNOL OLOG OGY
EDGES
DGES IN IN A SQU SQUAR ARE SUCH SUCH AS AS ROAD AD TURNINGS TURNINGS OR OR A PIEC PIECE OF OF CLOTH TH OR OR A PIEC PIECE OF OF PAPER PER ARE ARE AT AT RIGHT RIGHT ANGLES ANGLES OR OR THEY THEY ARE ARE SHAR SHARP,
, THUS
THUS FOR FORCING CING YOU OU TO TO TAKE AKE A 90
90 DEGR
DEGREE EE TURN TURN.
. SUPPOSIN
UPPOSING THE THE ROADS HA HAVE A SM SMOO OOTH TH AND ND A CUR CURVED VED TURNING TURNING,
, TAKING
AKING A TURN TURN WILL WILL BE BE SMOO SMOOTH TH AND AND CONVEN CONVENIENT IENT!!
!! SO ALSO
ALSO CUTTING CUTTING INV INVOL OLVIN VING ANY ANYTH THING ING.
. SO CUTTING
CUTTING AN AN EDGE EDGE REM REMOVES VES SHAR SHARPNE PNESS SS AND AND MA MAKES KES THIN THINGS GS SMOO SMOOTHE THER,
, EASIER
EASIER AND AND MA MAY BE BE HELPS HELPS IN IN BEING BEING FAST AST,
, SUCH
SUCH AS AS IN IN A RA RACE CE TRA TRACK CK!
!
WHA
WHAT WAS WAS THE THE NEED NEED OF OF USIN USING CUTTING CUTTING EDG EDGE TECHNO TECHNOLOGIES IES
ENHA ENHANC NCE PR PROD ODUC UCTIVI TIVITY TY IMPR IMPROVE
PR
PROD ODUC UCT QU QUALIT LITY
ENERGY GY CON ONSE SERVATION TION REDUC EDUCE
WA
WAST STE MA MAIN INTE TENANC NCE FREE FREE USE USER – FRIEND FRIENDLY ECO ECO-FR FRIEND IENDLY
ENVIRON ONMENT MENT FRIEND FRIENDLY GOING GOING-GR GREE EEN RES ESPONSIBLE PONSIBLE MA MANU NUFACTURI TURING NG
ROAD MA MAP OF OF TE TECHN HNOL OLOG OGIC ICAL
DEVEL
EVELOPMENTS OPMENTS
MEC
ECHANIC HANICAL LI LINK NKAGES GES/FU FUNCTIONS NCTIONS PNEUM PNEUMATICS TICS HYD HYDRAUL ULICS ELECTR ELECTROM OMAGN GNETIC ETIC ELECTR ELECTRON ONICS ICS COM OMPUTERIZA PUTERIZATIO TION DIG IGIT ITAL MANU NUFACTU TURING NG SM SMART MANU NUFACTU TURIN ING IN INDUSTR USTRY 4.0
4.0 MANU
NUFACTUR TURIN ING RESPONSI ESPONSIBLE LE
MANU
NUFACTU TURIN ING/GREE EEN MANU NUFACTURI TURING NG SUST SUSTAIN INABLE LE MANU NUFACTU TURIN ING
TEXTILE
EXTILE
IND
NDUSTR USTRY - STATUS TUS
Gl
Glob
al Textil xtile e Ind Industr ustry y –exp xpec ected ted to r to rea each USD h USD 2.1 2.1 tri trill llion ion by 2 by 202 025 India’s present Textile Market is 1% of total World’s market which will be at 5% by 2025 growing @12 @12% ( % (high higher er tha than an n any othe y other r co coun untr try) y) Pr Prese esentl ntly y Ind Indian pr ian prod
ucti tion
textil xtile e mac machine hines i s is s 1.2 bill 1.2 billion ion USD USD aga gainst 2.7 bil inst 2.7 billi lion
USD market et siz size Ind India Exp ia Expor
ts 0.5 bill 0.5 billion ion USD USD a and nd Impo Imports 2 ts 2.1 bil .1 billi lion
USD USD
‘MAKE
KE IN IN IND NDIA IA’
‘Make in India’ announced by Prime Minister, Mr. Narendra Modi “Scheme for Enhancement
Budg Budgetar etary y Suppor Support t (G (GBS) BS) fr from
Gover ernment nment 13th 13th Plan Plan period period estima estimated ted outlay
Rs.930.96 cr cror
e.[ Rs.
581.22 cr cror
e as subsidy subsidy & balance & balance Rs.349.74 Rs.349.74 cr cror
e by by stak stakeholder eholder industries] industries]
INDIA IAN N T Textile xtile Industr Industry y
Suppl
Supply y (D (DHI HI) ) & User & User Industr Industry y (MO (MOT) T) Far arming ming- Ginning Ginning- Spinning Spinning- Wea eaving ving [ W [ Winding inding-War arping ping- Sizing Sizing-Looms] Looms] – Pr Processing
Garmenting menting – Appar pparel el (F (Fashion) ashion)
TOPICS
OPICS OF OF PRESENT ESENTATIO TIONS NS
Develo elopm pmen ents ts do done ne in the in the Gearing Gearing & Driv & Drive e tr tran ansmission smission syste systems ms of
the he hi hi-tec tech h Wea eaving ving mac machine hines s
Common
Driv ive e - ind individu ividual Dri al Drive e
lat b t belt elt driv drive e – V-be belt lt driv drive e – Trape pezoid
belt lt- pinion pinion
Cran ank motion k motion – Cam Cam motion motion
tional al mo motion tion - Osc Oscil illa lator tory y mo motion tion -
TOPIC
OPICS OF OF PRES ESENT ENTATIONS TIONS
Contribution Contribution of
the he d develop elopmen ments ts to towar ards ds the the Pr Prod
ucti tivity vity & & Mac Machine hine M Mainte aintena nanc nce e
Pr
Productivity tivity Pr Prod
uction tion/Ef /Efficienc ficiency/Spe y/Speed ed/Do /Downtime /Pr wntime /Prod
uction tion co cost st Mainte Maintena nanc nce e Aut utoma
tion
limina mination tion of process ss
introd
uction tion of
electr tron
ics/pne neuma umatics/ tics/hy hydr drau auli lics cs Driv Drive
Mainte tenance Co Cost st
Life e of
spares es
Loss of ss of ma mate terial & rial & Do Downtime wntime
Manpower er
rication tion
COMMO
OMMON DRIV IVE TO TO DRUM UM
Individual drive to drum
YARN ARN TE TENSIONE NSIONER (5), (5), YARN ARN CLEARE CLEARER R (7), (7), ST STOP MO OP MOTION TION (10 (10)
MECHANICAL TYPE ELECTRONIC TYPE
MA MACH CHIN INE E MAI MAINTEN NTENAN ANCE CE
Conventional Hi-tech Yarn clearers, tensioners and stop motions are mechanical type – more lubricants Pneumatically and electronically control Cradle functioning mechanical Cradle functioning with oil filled hydraulic dampers
STARTING
TING AND ND ST STOPP OPPIN ING THE THE MA MACHI HINE NE MA MANU NUALL LLY THR THROU OUGH GH ST STARTING TING HA HAND NDLE LE
CONE
ONE AND ND BOB OBBIN IN DOFFIN OFFING MANU NUALL LLY
BOB
OBBIN IN AND ND CONE ONE
AUT
UTO DOFFING OFFING
Di Direc ect t War arpe per r (Dr (Drum um Dr Driv iven en) Sp Spindle indle Dr Driv iven en
Pneumatically Control
YAR ARN N TE TENSIO NSIONER NER
Rod bar Tensioning System Mechanically Control
Optic Feeler
MANUAL LOADING AND UNLOADING BEAM
AUT UTO L O LOADI ADING/ NG/UNL UNLOADING DING BEAM BEAM
MA MACH CHIN INE E DEV DEVEL ELOP OPMENT MENT
Sow Box
Sizing Cylinders
Air Air-jet jet No Nozzle zzle Ra Rapier pier Hea Head
Sh Shuttle uttle Sh Shuttle uttle (L-30 cms, W-430 gms,) Pir Pirn (W-25 gms, Weft-2500 mts Cone Cone - 1 lakh mtrs.
Pr Projec
tile e : 9 : 9 cms long cms long an and d 40 40 gms w gms weigh eight t
Shutt Shuttleless leless wi with th oil
po pocket ets s Shutt Shuttle Loo le Loom m Shed Shedding ding Link Linkage ges s Shed hedding ding Cams Cams in in Oil Oil Ba Bath th DE DEVE VELOP OPMENT NTS S IN IN MACHIN CHINE DE DESIGN IGN AND AND MAINT AINTENANC NCE
Cam Cam Bea Beat-up up i in n Oil Oil Ba Bath th
Open Open C Cran ank Ar k Arm Be m Beat-up up BEA BEAT-UP UP MO MOTION TION PICKI PICKING NG MO MOTION TION
Air Air-jet jet Air Air Flo low System w System Pi Picking king Motion Motion
SHUTTL SHUTTLE E LOO OOMS MS
Ruti ‘C’ : 25 ltrs/loom/year 30 kg/loom/year
Pi Picking king Sti Stick Spring/ k Spring/Bo Bowl wl/ / Cam Cam
Special Textile Oil : Weltac Oil
generation due to heavy impact of two metal parts and thereby wear and tear and reduces the noise level
Mec Mecha hanica nical l Par arame ameter ters s : :
cam to achieve a required picking force (chances of transferring stains on the fabric)
picking stick spring at high force @ 125 times/min.
ZAMA ZAMA BUFF UFFERS ERS & HYD & HYDRA RAULI ULIC C DAMPER AMPERS S Oil Oil Ca Cate tegor gory y : Hy Hydr draulic aulic Oil Oil (32 to (32 to 450 cst 450 cst at 40 t 40oC) C)
hydraulic pipe line. At the same time gives required pressure/ force to carry out braking action
Mec Mechan hanical P ical Par arame ameter ters s :
picking stick @ 125 times/min and avoids rebounding
rest roll having its own weight along with warp tension @ 240 times/min
Open Lu Open Lubrica bricati tion
for
Tak ake-up up Wheels heels Tak ake-up up Whe heels i els in Oi n Oil l Ba Bath th TAK AKE-UP UP MO MOTION TION Positiv
e Typ ype e Gear Gears s in in Oi Oil Ba l Bath th Se Semi mi Positiv
e Typ ype e LET LET-OFF OFF MO MOTION TION
CENTRALISED
LUBRICATION FORCED WITH REQUIRED PRESSURE FOR LONG PERIOD
OF OIL CHANGE
DOWNTIME
LUBRICATION
LUBR UBRICA ICATION TION
Advantage of development in the Gearing & Drive Systems
CONVENTIONAL HI-TECH Available Width (cms) 180 540 Speed (rpm) 110-150 600-1000 Weft colour Selection 1 4-16 % of Efficiency losses on Cleaning/Lubrication/OH, etc. 9.3 nil Weft Packages for weaving 100 mtrs fabric 379 5.5 Looms/weaver 4 12 Average Salary (Rs) 7000 10000 Labour cost for inserting 10,000 picks (Rs/pc) 43.40- 11.90 Power consumption per loom shift of 8 hrs (Units) 8-8.8 17.6 Hard Waste (mtrs) 50 15
Cost of spares , Accessories & Lubricants Loom type Maintenance Cost / Loom Shift of 8 hrs (Rs) Lubricant cost/ Loom Shift of 8 hrs (Rs) Media of weft transfer cost (Rs) Media of weft transfer quantity /1000 loom shifts Conventional 20-30 5 - 7 2,600 3.33 Hi-tech 60-80 1.56-3.94 167 7.77
Economical
Environmentally Friendly
Energy Saving
Efficient
Requirements
Sa Saving vings s – E- co cont ntrol
proc
ess
ECONTROL
520 tons
308 tons 154 tons
COMPARISON OF DIFFERENT PROCESSES CHEMICAL CONSUMPTION/10 million metres
Pad Dry Chemical Pad Steam Pad Batch Pad Dry Bake
Chemica Chemical l co consu nsumption mption in c in con
tinu nuou
s dy dyeing eing
14 tons
15/01/2010
ENER
NERGY GY CON ONSUMPTION SUMPTION AS AS A FUN FUNCTION TION OF OF FAN SPEED SPEED
The energy consumption of the circulating air fans increases by an exponent 3 with the speed: P~n³ Consequently a reduction in the fan speed from 100% to 75% allows a reduction in the energy consumption of 58%.
Power consumption of fan motors
VERD
ERDOL OL’S CUTTING CUTTING-EDG EDGE TECHNO TECHNOLOGY GY FOR FOR TIR TIRE COR ORD MANUF NUFACTUR TURING NG
OFF
OFFERS ERS
COM
COMPLETE PLETE RA RANGE NGE OF OF DIR DIRECT ECT CA CABLING BLING MA MACHINES CHINES CP
CP 10 10 AND
AND CP
CP 20 20, , FOR
FOR TIRE TIRE COR CORD PR PROC OCESS ESSIN ING OF OF TW TWO PLIES PLIES WITH WITH BALANC LANCED ED TWIST TWIST IN IN ONE ONE OPERA OPERATION TION TO TO PR PRODUCE ODUCE UP UP TO TO 12
12
KG KG BOB BOBBINS BINS FOR FOR USE USE DIR DIRECTL ECTLY IN IN DO DOWNSTR WNSTREAM EAM PR PROC OCESS ESSES.
.
ECHNOL HNOLOGIES IES REA EADY TO TO CHA HANGE NGE FASHION SHION
3D-PRIN
INTE TED CLOTHING THING
(N (NIKE
IKE’S USE USE OF OF THE THE TE TECHN HNOL OLOG OGY TO TO HELP HELP THE THEM REF EFIN INE AND ND PE PERFE FECT PE PERFOR FORMA MANC NCE ATHLE THLETIC TIC FOO FOOTWE TWEAR )
a way to harness electricity from the movement of the human body and use it to power a new kind of “electronic fabric.” Using a very subtle current, the material would trigger super-fine wires woven into its makeup to change its color or illuminate according to the wearer’s actions a fabric that can charge itself via the body and store energy independently, using it to completely change in appearance at the wearer’s discretion.
Cutting Cutting-Ed Edge ge T Tec echn hnolo
y for F
d, Cos Cosme metics, tics, Chemica Chemicals a ls and nd Sa Sanitar nitary P y Pape per r Pr Prod
ucts ts
So Some me of
the l lates test t app ppar arel el ma manu nufac acturing turing tec techn hnolog
ies