C O M P A N Y P R E S E N T A T I O N C I M T A S P R E C I S I O N - PowerPoint PPT Presentation

C O M P A N Y P R E S E N T A T I O N

C I M T A S P R E C I S I O N M A C H I N I N G C o n t e n t • About Us • Cimtas Precision Machining • Cimtas Group • ENKA • Cimtas Precision Machining • • • Differentiators Inspection & Testing Capabilities Special Process Capabilities • • • Capabilities @ a Glance Electron Beam Welding Metallurgical Capabilities • • • Manufacturing Capabilities Additive & Laser Welding Component Qualifications • • • Machining Heat Treatment & Brazing Product Line Focus – Aviation • • • Forming Surface Treatment & Digital/Paperless Manufacturing • Coating • Conventional Welding Certificates • Cutting & Trimming • Awards AVIATION POWER OIL & GAS

C I M T A S P R E C I S I O N M A C H I N I N G M i l e s t o n e s

C I M T A S P R E C I S I O N M A C H I N I N G A b o u t U s • Business Lines : Power – Aviation – Oil & Gas • 12,000 Sqm (129,166 SQ FT) Fenced Yard • 11,400 Sqm (121,700 SQ FT) Covered Shop Floor • Located in Bursa FTZ /Turkey I 2 hrs /100 km from Istanbul & 2 km from 4 International Deep Sea Ports Multiple Award Winning Manufacturer of Complex Components

Ç İ M T A Ş G R O U P G r o u p C o m p a n i e s • Founded in 1973 in Turkey & consist of 5 companies 4 in Turkey & 1 in China • Annual Turnover $330 M 2,500 People including 350 Engineers • Over 135,000 mt/year fabrication capacity Large Fabrication, Steel Structures, HRSGs Gas Turbine & Aviation Combustion Parts • Over 150,000 mt/year Pressure Vessels, Wind Towers Fenced Area 183K sqft & Covered Area: 122K sqft manufacturing capacity Multi-axis CNC Machining, EBW, Laser Welding, Fenced Area 1.8M sqft & Covered Area: 645K sqft Vacuum HT & Brazing, Thermal Spray, 3D CMM 5K t/month Fabrication Capacity LSAW Pipes, Fittings & Pipe Spools Powerships, Chemical/Oil Product Tankers Prefabricated Piping, Module/Skid Assembly Steel Structure, Bridges Fenced Area: 1.2M sqft & Covered Area: 710K sqft Fenced Area: 293K sqft & Covered Area: 230K sqft LSAW Pipe: 70K tons/year (power piping) Man.Cap. Fenced Area: 2.3M sqft & Covered Area: 463K sqft 9K tons/year Fabrication Capacity 160K tons/year (line pipe) Man.Cap. 35K tons/year Fabrication Capacity Fitting: 1K tons/year Manufacturing Capacity 2 Slipways (180 x 56 m with 400 t Gantry Spool: 42K tons/year Fabrication Capacity & 60K DWT capacity)

E N K A P r o f i l e • Business Lines 50 Subsidiaries Operating in CIS, Asia, Middle East, Europe, Africa & Turkey • Over 500 Projects in 45 Countries, with $43B Value • Turnover $3B (2017) • Amongst the Top 100 International Construction ENKA Power Engineering & Construction Contractors since 1982 72 ⁿ d in ENR International Contractors List • • More than 30,000 People • Traded Publicly in BIST (Borsa Istanbul) with a Market Cap of More than $7B Trade Real Estate Founded in 1953 ENKA 1 ENKA 3 ENKA 2

C I M T A S P R E C I S I O N M A C H I N I N G D i f f e r e n t i a t o r s S A F E T Y & E N V I R O M E N T R E L I A B I L I T Y • • Zero Accident (Corporate HSE) Programme Preferred Partner • • OHSAS regulation Proprietary Privilege & Code of Conduct • • Risk Analysis & Lessons Learned Sustainability • • 5S Programme On Time Delivery • • Effective use of Energy Least Total Installed Cost • Effective use of Advanced Technology W O R L D C L A S S Q UA L I T Y E F F I C I E N C Y • State-of – the – art facility • High-tech Machinery • Lean, Six Sigma & Kaizen Workshops • Special Processes • Digital/Paperless Manufacturing • Multi-Metallurgy Manufacturing • Multiple Award Winner with Proven Flexibility • Proven Quality Assurance Systems • Statistical Process Control • Wide International Experience • Skilled & Dynamic Personnel

C a p a b i l i t i e s @ a G l a n c e C I M T A S P R E S I C I O N M A C H I N I N G Special Processes Machining: 16 x 5-axis + 4 multi axis CNC • 2 EB Weld (30KW – 403ft 3 ) 5-Axis Turning & Milling – Vertical/ Horizontal 3 Vacuum Heat Treatment & Brazing (177 ft 3 ) • • 6 Mazak Integrex e-TOWER 1060 V8-II • 2 HVOF & Plasma Arc Spray • 1 Mazak Variaxis i800 & 2 Mazak Integrex i200s • 1 Robotic Laser Cutting and Laser/TIG Welding System • 2 Mazak Integrex e-Tower 1250 V8-II & 1 Mazak FJV 60/80 • 1 Shot peen & 1 Automated Grit Blasting • 4 DMU_85 Monoblock & 1 DMU Moriseiki NLX 2500 I 700 • 1 CMT Robotic Additive Welding • 2 Mazak Variaxis i800 & 1 DMU_125 FD duoBlock Conventional Welding & Forming Inspection & Testing • Conventional Welding: Austenitic Stainless Steel (304L to 347) • X-Ray 1 unit -200Kv | Duplex Stainless Steel Nickel Alloys (incoloy, inconel [AMS5536, • Fluorescent / Liquid Penetrant Inspection AMS5542, AMS5608], Nimonic [C-263] Monel) • Air Flow Inspection & Contact Ultrasonic Cleaning | Alloys (P11, P92, etc) • Video Boroscope Inspection & 2 CMM • Forming: 3 Vertical Hydraulic Presses 197 x 138 x 177 inch – • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23, max. 2,500 tons | Hydraulic Expander Ø23,6’’ - 0.40’’thk. 150 tons EN 473, NAS410) • 4 Roller Cylinder m/c 1,000 mm w – 1.02 inch thk | Waterjet • Accredited Mechanical & Metallography Lab. (ISO/IEC 17025:2005)

M a c h i n i n g M A N U F A C T U R I N G C A P A B I L I T I E S • 16 x 5-axis + 4 multi axis CNC • Simultaneous 5-Axis Turning & Milling (Up to 49") • Compliance with Stringent Machining Tolerances (+/- 0.0002 " ) • CAD / CAM • Esprit 2 + C + Y + B Simultaneous • Catia V5R20 • Unigraphics NX 10.0 • Mold, Fixture and Tool Design

F o r m i n g M A N U F A C T U R I N G C A P A B I L I T I E S • 3 x Vertical Hydraulic Presses (1,000 2,000 and 2,500 tons with 1,000 tons Integrated Extruder) • AutoForm and PAM-STAMP Forming Simulation for Mold Design and Implementation • Hydraulic Expander (150 tons Hydraulic Pressure)

E l e c t r o n B e a m W e l d i n g M A N U F A C T U R I N G C A P A B I L I T I E S • 1 x Steigerwald Strahltechnik 1 x Probeam Equipment • High Vacuum Electron Beam Welding Equipment with 30 kW Beam Power • Working Chamber Dimension (inch) • 107 (L) x 83 (H) x 79 (W) via volume of 403 ft³

S P E C I A L P R O C E S S C A P A B I L I T I E S C o n v e n t i o n a l W e l d i n g • 20 manual + 6 Automatic Welding Stations • Additional Qualified Welder Pool (>100) from Other Cimtas Locations • Manual and Automated Welding (GTAW, SMAW, FCAW, GMAW [STT/RMD/CMT], SAW and PAW) • 2,500 PQR and 6,400 WPS in Library • IIW/EWF Certified Welding Engineers • In-house Fit-up & Welding Operator Training Center

S P E C I A L P R O C E S S C A P A B I L I T I E S A d d i t i v e & L a s e r W e l d i n g • Additive Welding Robot for Turbulator Build-up on Hydraulic Pressed N263 & N282 Nimonic Combustion Liner Bodies • Tailor made Robotic Laser Cutting and Robotic Laser / TIG Welding Operations • 6 kW Fiber Laser Power and Capable for a Power Capacity Enlargement up to 15kW • Number of Axis : Totally 11 Axis (6 Robotic Axis and 5 positioner axis) • 35 m³ Cell Volume with a 1,000 kg max. Weight Of Part Loading

S P E C I A L P R O C E S S C A P A B I L I T I E S H e a t T r e a t m e n t & B r a z i n g • 3 x Vacuum Furnaces I Certified to Class 1 as per AMS 2750 • Specially Designated for Annealing, Stress Relieving, Stabilization, Precipitation Heat Treatments & Brazing Operations • Max. Operation Temp: 2,400 ° F • Work Zone Dimension: 61 (W) x 58 (H) x 287 (L), with effective capacity of 177 ft³ • Max. Weight Of Load: 8,150 lbs and 1,450 kW • Ar/N2 Quenching

S P E C I A L P R O C E S S C A P A B I L I T I E S S u r f a c e T r e a t m e n t & C o a t i n g • 2 x HVOF & Plasma Arc Spray (GE Power approved HVOF & TBC Qualifications) • 1 x Shotpeen (Auto Dual Media Change) • Wet Grid Blast, Tailor Made Automated Grit Blasting, Glass Bead Peen • Ultrasonic Cleaning, Alkali/Etch Cleaning, Passivation

S P E C I A L P R O C E S S C A P A B I L I T I E S C u t t i n g & T r i m m i n g • Robotic Laser Cutting ( 6 kW Fiber Laser Power, 1236 ft³ Cell Volume with a 2,205 lbs Weight of Part Loading) • 5 axis Waterjet (Max. Loading 17,600 lbs ) • Plasma Cutting

I N S P E C T I O N & T E S T I N G C A P A B I L I T I E S • Accredited Mechanical & Metallography Laboratory (ISO/IEC 17025:2005) - Plasma test coupon evaluation - NPI cut-up & testing - Welding PQR tests • Radiographic Particle Inspection • Magnetic Particle Inspection • Fluorescent Penetrant Inspection • Liquid Penetrant Inspection • Macro Etch Inspection • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23, EN 473 & NAS410) • CMM Dimensional Inspection • Air Flow Inspection • Contact Ultrasonic Testing • Hydrostatic Testing • Form Tracer • Positive Material Identification (PMI) • Video Boroscope Inspection

M E T A L L U R G I C A L C A P A B I L I T I E S