Brewery Path to a Culture of Sustainability . Energy Water Waste - - PowerPoint PPT Presentation

SLIDE 1

MillerCoors Golden Brewery

Path to a Culture of Sustainability

.

Energy Water Waste to Landfill

Julie Smith, PE, MS Plant Optimization Engineer Utilities/Technical Services

SLIDE 2

Culture

Elements for Success

 Leadership  Green Teams  Education  Communication  Recognition  Projects  Score Cards

SLIDE 3

UM Prioritization by Area

Water Projects Steam Projects Electrical Projects

Top Priorities & Assigned Leads Brewery Priorities & Sustainability Team

Effort

Impact

SLIDE 4

Golden Brewery Energy

Consumption, Cost, Carbon

Sustainability Team

Loss & Waste Analysis Process Packaging TS Logistics Focused Improvements Packaging Line “Zero Energy” Pilot Keg Line Air A Water Overflow Packaging Dry Lube Conditioning Cold Sanitization

TS Initiatives

Cost Improvements Fuel Cost and Mix Fixed Cost Elimination Energy Audit Initiatives & Projects Metering Strategy Electrical and Steam Meters Metering Plan

Projects

Cooling Tower VFD’s Heat Exchanger Condensate Return Plant Air System Projects Frick #5 Evaporative Condenser Lighting Projects

SLIDE 5

Golden Brewery Sustainability Wins - 2011

Project Savings mmBTU/ 1000 BBL Ammonia Compressor Opt 14.8 Cameron TA3000 Compressor 3.41 Shut Down Fan Coil Units WH 2.95 Fix Leaks in Steam and Cond Pipe 1.51 Building Automation Upgrades BOC 0.9 Cellar 8 HEx Replacement 0.81 Keg Air and Energy Savings 0.6 Cold Sanitization 0.53 Close Steam Supply Valve in Summer 0.47 Beer Loss Reduction 0.46

SLIDE 6

Corporate Scorecard

Monthly Indicator* Mthly Actual Mthly Stretch Target Mthly Budget Target Actual YTD 2012 YTD Stretch Goal YTD Budget

STPY % Change

People/ Process Tech MillerCoors

136 137 147 146 141 151 151

• 3.5%

Milwaukee

120 131 133 132 138 140 145

• 8.7%

Fort Worth

108 91 92 112 106 108 111 1.5%

Eden

124 159 171 139 151 162 164

• 15.2%

Albany

128 134 147 130 132 144 140

• 6.7%

Irwindale

125 120 129 122 119 128 129

• 5.2%

Trenton

141 132 151 152 137 157 154

• 1.7%

Golden

196 196 208 228 204 218 225 1.2%

Shenandoah

101 90 95 102 98 104 103

• 1.0%

Monthly Indicator* Mthly Actual Mthly Stretch Target Mthly Budget Target Actual YTD 2012 YTD Stretch Goal YTD Budget

STPY % Change

People/ Process Tech MillerCoors

3.76 3.85 3.94 3.84 3.80 3.89 4.03

• 4.8%

Milwaukee

4.37 3.94 4.01 4.15 3.92 3.99 4.66

• 11.0%

Fort Worth

3.50 3.52 3.60 3.47 3.41 3.48 3.56

• 2.5%

Eden

3.22 3.54 3.61 3.33 3.76 3.84 3.91

• 14.9%

Albany

3.54 3.86 3.95 3.72 3.61 3.69 3.80

• 1.9%

Irwindale

3.60 3.53 3.60 3.71 3.61 3.68 3.71

• 0.1%

Trenton

3.32 3.27 3.42 3.60 3.40 3.55 3.66

• 1.8%

Golden

4.15 4.61 4.76 4.53 4.50 4.65 4.67

• 3.0%

NP

Shenandoah

4.22 4.06 4.12 3.94 3.83 3.89 4.04

• 2.6%

High Usage Typical Usage Reduced Usage

August 2012 - DRAFT

Total Energy (MJ/hl)

FEWER

60- 80% Stretch Reduction

>80%

Water (hl/hl)

FEWER

Monthly Indicator Monthly/YTD/Budget KPI FEWER - People/ Process & Technology

*Monthly Indicator relative to 2009-2011 usage rates. Linear regression model factors include brewed, packed, weather, rainfall, electrical generation.

Above Upper Target

Nothing Planned - NP < 60%

Between Stretch &Upper Target

SIT Goals 2011 2012 2013 2014 2015 Water 4.07 3.83 3.60 3.38 3.18 Energy 154 143 136 128 120

SLIDE 7

Golden Brewery Sustainability Results - 2011

• Golden Brewery 2011 Energy and Water

Reduction – Most Improved of All Breweries!!

• Reduced Total Energy by 11.9%
• Reduced Water by 4.5%
• Reduced Waste to landfill by 17%
• MillerCoors Total Reductions – All 8 Breweries
• Reduced Total Energy by 3.4%
• Reduced Water by 0.9%
• Three Zero-Waste Breweries

SLIDE 8

Culture – Green Teams

Golden Green Team – CARE

“Committed to Active Responsibility for the Environment”

• Established 2006
• Lunch and Learn Education
• Recycling
• Brown Bag Movies
• Movie Library
• Bike to Work
• DOT Boards
• Volunteer Opportunities
• Clear Creek Watershed
• Waste and Recycling Audit
• Holiday Meal – Zero Waste Bin Stewards
• E-Waste Event

SLIDE 9

Earth Day Network

Mobilize the Earth

1 Billion Acts of Green

Share your pledge: http://act.earthday.org/

Let’s connect the DOTs!

“Do One Thing”

…bike to work  eat local products  get an energy audit  switch to LED light bulbs  eliminate pesticide use  plant a garden/tree  organize a neighborhood recycling event  engage your parents or children  recycle old electronics  turn off lights, do laundry in cold water  use rechargeable batteries  take the stairs  call your legislators  use reusable shopping bags  compost ….

What’s your DOT? Enter yours on the CARE SharePoint site. Look for the “Do One Thing” under Lists:

http://teams.inmillercoors.com/sites/care/default.aspx