BEEFMASTER II Joe Biggerstaff William Ryan Haar Matt Kilker - PowerPoint PPT Presentation

Custo tom m Agricul icultur tural al Solut lutions ions “BEEFMASTER II” Joe Biggerstaff William Ryan Haar Matt Kilker Taylor Miller Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions CAS Design Group Assignment Custom Agricultural Solutions (CAS) has been assigned with the task of improving the design of a manually operated cattle chute. Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Current Design Issues  One Sided Squeeze  Misalignment of Cattle  One Sided Control  Emergency Exit Reliability  Noise Reduction Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Design Criteria  Fit In Powder Coater  Maintain Saddled Pipe Practice  Squeeze From Both Sides  Maintain Emergency Exit  Reduce Noise Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Product Research  Head Gate Forces  Bovine Size  Noise  Solid Barriers (Restrict Vision)  Non-slip Floor  Patents Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Head Gate Design Two Lever Double Latch  Front, Back, and Combo Release  Self Catching Swing Backward Swing Forward Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Head Gate Design Neck Access Panel  Increased Neck Access  Solid Wall (Vision Impairment) Latch  Both Sides 9” Clearance Removable Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Movement  Safer Lever Position  Inward and Forward Movement  Proper Squeeze Placement 33’’ 7’’ Clearance Clearance Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Top Squeeze  Self-Locking  Easy Release  Scissor Linkage Top Squeeze Locking Lever Notches Top Locking Squeeze Pin Release Per Perfor ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Bottom Squeeze  Proven Parts  Fold Down Lever  Self Latching Cross-Over Bottom Cables Squeeze Release Bottom Squeeze Lever Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design  Ease of Operation  Multiple Tailgate Designs  Ease of Attachment Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design Scissor Gate  Gravity Powered  Self-Locking  Proven Parts Cross-Over Cables Open/Close Handle Parallel Linkage Break Over Linkage Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design Guillotine/Slider  Quickly Change Modes  Multiple Applications  User Friendly Slider Guillotine Wheel & Track Track Slider Handle Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Floor Design  Noise Reduction  No Slip Floor  Easy Manufacturing Rumber Cross Member Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Proposed Design Per Perfor ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design FEA Analysis of Critical Parts  Von Mises Stress  Deflection Max Stress Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Cost Analysis ITEM COST COMBINATION RETAIL VALUE (120% mark up) Basic Chute $1,599.53 Guillotine tailgate $74.35 $1,673.88 $3,682.54 Combo tailgate $221.98 $1,821.51 $4,007.32 Scissor tailgate $189.64 $1,789.17 $3,936.16 Existing Chute $1,386.24 $3,049.73 ITEM TOTAL # TOTAL COST Cuts 379 $94.75 Saddles 32 $8.00 Punches 138 $34.50 Welds 1530.5 $505.76 Total Labor Cost $643.01 Total Material Cost $536.28 Total Cost of WW Material $906.21 Total Cost of Prodotype $2,085.50 Per Perfor ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Recommendations  Lengthen squeeze panel pivot pieces  Use two linear gears on top squeeze for better resolution  Develop new yoke trailer Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Thank You  Chuck Vogt, WW Livestock Engineer  Don Lake, Applications Engineer  Dr. Paul Weckler, Assistant Professor  Rolling R3 Ranch  Jim Kinder Farms  Clay Burtrum Farms  Bobby Flores  Wayne Kiner, BAE Lab Manager Perfor Per ormanc mance e Engineer eered ed

Custo tom m Agricul icultur tural al Solut lutions ions Questions? Per Perfor ormanc mance e Engineer eered ed