BEEFMASTER II Joe Biggerstaff William Ryan Haar Matt Kilker - - PowerPoint PPT Presentation

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BEEFMASTER II Joe Biggerstaff William Ryan Haar Matt Kilker - - PowerPoint PPT Presentation

Oct 05, 2023 385 likes •592 views

Custo tom m Agricul icultur tural al Solut lutions ions BEEFMASTER II Joe Biggerstaff William Ryan Haar Matt Kilker Taylor Miller Perfor Per ormanc mance e Engineer eered ed Custo tom m Agricul icultur tural al Solut

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SLIDE 1

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Joe Biggerstaff William Ryan Haar Matt Kilker Taylor Miller

“BEEFMASTER II”

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SLIDE 2

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

CAS Design Group Assignment

Custom Agricultural Solutions (CAS) has been assigned with the task of improving the design of a manually operated cattle chute.

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SLIDE 3

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Current Design Issues

  • One Sided Squeeze
  • Misalignment of Cattle
  • One Sided Control
  • Emergency Exit

Reliability

  • Noise Reduction
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SLIDE 4

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Design Criteria

  • Fit In Powder Coater
  • Maintain Saddled Pipe

Practice

  • Squeeze From Both Sides
  • Maintain Emergency Exit
  • Reduce Noise
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SLIDE 5

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Product Research

  • Head Gate Forces
  • Bovine Size
  • Noise
  • Solid Barriers (Restrict Vision)
  • Non-slip Floor
  • Patents
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SLIDE 6

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Head Gate Design

Two Lever Double Latch

  • Front, Back, and Combo Release
  • Self Catching

Swing Forward Swing Backward

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SLIDE 7

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Head Gate Design

Neck Access Panel

  • Increased Neck Access
  • Solid Wall (Vision Impairment)
  • Both Sides

9” Clearance Latch Removable

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SLIDE 8

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Squeeze Mechanism Design

Movement

  • Safer Lever Position
  • Inward and Forward Movement
  • Proper Squeeze Placement

33’’ Clearance 7’’ Clearance

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SLIDE 9

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Squeeze Mechanism Design

Top Squeeze

  • Self-Locking
  • Easy Release
  • Scissor Linkage

Top Squeeze Release Top Squeeze Lever Locking Notches Locking Pin

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SLIDE 10

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Squeeze Mechanism Design

Bottom Squeeze

  • Proven Parts
  • Fold Down Lever
  • Self Latching

Bottom Squeeze Release Bottom Squeeze Lever Cross-Over Cables

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SLIDE 11

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Tailgate Design

  • Ease of Operation
  • Multiple Tailgate Designs
  • Ease of Attachment
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SLIDE 12

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Tailgate Design

Scissor Gate

  • Gravity Powered
  • Self-Locking
  • Proven Parts

Cross-Over Cables Parallel Linkage Break Over Linkage Open/Close Handle

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SLIDE 13

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Tailgate Design

Guillotine/Slider

  • Quickly Change Modes
  • Multiple Applications
  • User Friendly

Slider Wheel & Track Slider Handle Guillotine Track

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SLIDE 14

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Floor Design

  • Noise Reduction
  • No Slip Floor
  • Easy Manufacturing

Rumber Cross Member

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SLIDE 15

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Proposed Design

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SLIDE 16

Custo tom m Agricul icultur tural al Solut lutions ions

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  • rmanc

mance e Engineer eered ed

Squeeze Mechanism Design

FEA Analysis of Critical Parts

  • Von Mises Stress
  • Deflection

Max Stress

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SLIDE 17

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Cost Analysis

ITEM COST COMBINATION RETAIL VALUE (120% mark up) Basic Chute $1,599.53 Guillotine tailgate $74.35 $1,673.88 $3,682.54 Combo tailgate $221.98 $1,821.51 $4,007.32 Scissor tailgate $189.64 $1,789.17 $3,936.16 Existing Chute $1,386.24 $3,049.73 ITEM TOTAL # TOTAL COST Cuts 379 $94.75 Saddles 32 $8.00 Punches 138 $34.50 Welds 1530.5 $505.76 Total Labor Cost $643.01 Total Material Cost $536.28 Total Cost of WW Material $906.21 Total Cost of Prodotype $2,085.50

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SLIDE 18

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Recommendations

  • Lengthen squeeze panel pivot pieces
  • Use two linear gears on top squeeze for better

resolution

  • Develop new yoke trailer
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SLIDE 19

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Thank You

  • Chuck Vogt, WW Livestock Engineer
  • Don Lake, Applications Engineer
  • Dr. Paul Weckler, Assistant Professor
  • Rolling R3 Ranch
  • Jim Kinder Farms
  • Clay Burtrum Farms
  • Bobby Flores
  • Wayne Kiner, BAE Lab Manager
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SLIDE 20

Custo tom m Agricul icultur tural al Solut lutions ions

Per Perfor

  • rmanc

mance e Engineer eered ed

Questions?