Banner Engineering Safetyrelated Products Overview and application - - PowerPoint PPT Presentation

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Banner Engineering Safetyrelated Products Overview and application - - PowerPoint PPT Presentation

Banner Engineering Safetyrelated Products Overview and application to collaborative robot operations Sensors Safety Vision Motion Presented by: Steve Wright, P.E., CSP Automation C&E Safety Specialist Controls A Single Source A


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Sensors Safety Vision Motion Automation Controls

A Single Source… A T

  • tal Solution

Presented by: Steve Wright, P.E., CSP C&E Safety Specialist

Banner Engineering Safety‐related Products

Overview and application to collaborative robot operations

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SLIDE 2

Sensors – Safety – Vision – Motion – Automation – Controls

Tasks and work spaces

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Sensors – Safety – Vision – Motion – Automation – Controls

Robotic space definitions

COLLABORATIVE SPACE OPERATING SPACE RESTRICTED SPACE MAXIMUM SPACE SAFEGUARDED SPACE

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Sensors – Safety – Vision – Motion – Automation – Controls

Collaborative robot safety strategies

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Safety‐Rated Monitored Stop

The robot system is only allowed to enter the Collaborative space when the operator is not present in that space. The operator may enter if the robot motion is stopped and the Safety‐ Rated Monitored Stop function is active

Hand Guiding

Robot motion is only achieved through direct guiding input of an operator. Before the operator can enter the collaborative space and perform hand‐guiding, the robot must come to a Safety‐ Rated Monitored Stop.

Speed and separation monitoring

In this method the robot system and operator may both move concurrently in the collaborative space. Risk is reduced by maintaining a protective separation distance between the operator and the robot. When the distance decreases below the protective separation distance the robot stops. When the robot system reduces speed, the separation distance decreases correspondingly.

Power and force limiting

Physical contact between the robot and the

  • perator can occur. Specially designed robots

can reduce the force or torque to keep the hazards of contact events below threshold values.

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Sensors – Safety – Vision – Motion – Automation – Controls

Indicators & operators for situational awareness

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WLS28‐2 EZ‐STATUS K50 Multi‐color S22 Pro Panel mount Tower lights

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Sensors – Safety – Vision – Motion – Automation – Controls

SX5‐B laser area scanner

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  • Product Highlights

– 5.5 m Safety Zone range, – 40 m Warning Zone range – 275‐degree sensing angle – 3 assignable Inputs/Outputs wires – Storage for 1‐6 zone set configurations – Horizontal and Vertical applications – Muting & Override – Display screen for diagnostics and set‐up – Intuitive software

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Sensors – Safety – Vision – Motion – Automation – Controls

SX5‐B zone display

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Sensors – Safety – Vision – Motion – Automation – Controls

Tour the Banner products: SSA‐EB Emergency Stop devices

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IP69K rating with wash down cover

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SLIDE 9

Sensors – Safety – Vision – Motion – Automation – Controls

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Emergency Stop Pushbuttons – 30mm mounted features

IP69K rating with wash down cover Series connection is possible

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Sensors – Safety – Vision – Motion – Automation – Controls

Illuminated series connection

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Sensors – Safety – Vision – Motion – Automation – Controls

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Banner Emergency Stop Pushbuttons – Rope pull overview

RP‐RM83F RP‐QM72D RP‐LM40D RP‐QM90D RP‐LS42F

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Sensors – Safety – Vision – Motion – Automation – Controls

ED1G Grip‐style Enabling Device

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Sensors – Safety – Vision – Motion – Automation – Controls

Banner safety interlock switches – 4 Types per ISO 14119

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Type 1 – Position switch that can be operated without a specific external actuator.

SI‐LM40 SI‐LS31R SI‐LS31H SI‐HG63 & SI‐HG80

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SLIDE 14

Sensors – Safety – Vision – Motion – Automation – Controls

Banner safety interlock switches – 4 Types per ISO 14119

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Type 2 – Position switch that can only be operated with a specific external actuator.

SI‐LM40MV SI‐QS83D & SI‐QS90D SI‐LS83 & SI‐LS100 SI‐LS42 & SI‐QM100

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SLIDE 15

Sensors – Safety – Vision – Motion – Automation – Controls

Banner safety interlock switches – 4 Types per ISO 14119

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Type 4 – Interlocking device with non‐contact actuated position switch with a coded actuator.

SI‐MAG

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SLIDE 16

Sensors – Safety – Vision – Motion – Automation – Controls

Active Opto‐Electronic Protective Devices – Safety Light Curtains

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14/30 LS Basic LS SLC4 LP Basic LP Type 2

Finger Hand Body Finger Hand Hand

280 to 2400 mm Range up to 18 meters 160 to 1250 mm Range up to 7 meters 150 to 1800 mm Range up to 15 meters

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SLIDE 17

Sensors – Safety – Vision – Motion – Automation – Controls

Perimeter Guarding ‐ SGS Grids

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Longer range: 0.5 – 30 meter for std 6 – 60 meter for non‐ muting long range models Less wiring, shorter range: 0.5 – 8 meter

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Sensors – Safety – Vision – Motion – Automation – Controls

Evaluation & Logic devices – Safety Interface Modules

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Universal modules UM‐FA‐9A, UM‐FA‐11A E‐Stop & Gate modules ES‐UA‐5A, ES‐VA‐5A ES‐FA‐9AA, ES‐FA‐11AA GM‐FA‐10J Interface modules IM‐T‐9A, IM‐T‐11A Two‐hand 2HATD AT‐FM‐10K AT‐GM‐11KM, AT‐HM‐11KM Muting MMD‐TA‐11B, MMD‐TA‐12B Safe Speed SSM‐FM‐11A10, SSM‐FM‐11A20 Safety Mat SM‐GA‐5A, SM‐HA‐5A Extension modules Interface modules SR‐IM‐9A, SR‐IM‐11A

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Sensors – Safety – Vision – Motion – Automation – Controls

Access control with multiple safety interface modules

From SSM‐FM data sheet

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Sensors – Safety – Vision – Motion – Automation – Controls

Enabling device & safety interface modules

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Sensors – Safety – Vision – Motion – Automation – Controls

Evaluation & Logic devices – Configurable Safety Controller XS26‐2de

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Ethernet Port (option) Display (option) Expansion I/O Modules Base Controller Status Indicators Onboard Interface Push Buttons (option) Micro USB Programming Port Screw Terminals Included (spring clamp

  • ptional)
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Sensors – Safety – Vision – Motion – Automation – Controls

Why use the SC/XS26 Safety Controller?

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Sensors – Safety – Vision – Motion – Automation – Controls

SC/XS26 Software

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Sensors – Safety – Vision – Motion – Automation – Controls

SC/XS26 Software ‐ Diagnostics

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Sensors – Safety – Vision – Motion – Automation – Controls

SC/XS26 Software ‐ Diagnostics

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Sensors – Safety – Vision – Motion – Automation – Controls

Automatic – Collaborative operation

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1 5 3 4 2

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Sensors – Safety – Vision – Motion – Automation – Controls Steve Wright, P.E., CSP Safety Specialist Cell: 937 510-5918 swright@ceadvancedtech.com

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Sensors – Safety – Vision – Motion – Automation – Controls

Heavy‐duty Type 4 safety light curtains

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Sensors – Safety – Vision – Motion – Automation – Controls

Slide Title

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  • Template bulleted list
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Sensors – Safety – Vision – Motion – Automation – Controls

Summary of Safety‐Rated Monitored Stop (SRMS) Conditions

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ROBOT POSITION RELATIVE TO COLLABORATIVE WORKSPACE OUTSIDE INSIDE OUTSIDE CONTINUE CONTINUE INSIDE & MOVING CONTINUE PROTECTIVE STOP INSIDE AT SAFETY‐RATED MONITORED STOP CONTINUE CONTINUE OPERATOR POSITION RELATIVE TO COLLABORATIVE WORKSPACE

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SLIDE 31

Sensors – Safety – Vision – Motion – Automation – Controls

Safety Interlock switches – 4 Types per ISO 14119

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  • Type 1 – Position switch that can be operated without a specific external actuator.
  • Type 2 – Position switch that can only be operated with a specific actuator
  • Type 3 – interlocking device with non‐contact position switch with uncoded actuator.
  • Type 4 – interlocking device with non‐contact position switch with coded actuator.

Rotary arm SI‐LS31R Linear arm SI‐LM40D, SI‐LS31H Hinge SI‐HG63, SI‐HG80 Tongue SI‐LM40MV, SI‐QS83D, SI‐QS90D SI‐LS83, SI‐LS100 SI‐LS42 & SI‐QM100 Trapped Key ‐ Inductive Ferric Magnetic Capacitive Ultrasonic Optic Magnetic Coded magnet SI‐MAG RFID Coded RFID ‐ Optic Optically coded tag ‐ Mechanical Physical Contact Uncoded Coded Type 1 Type 2 ‐ Non‐contact Uncoded Magnet, solenoid Type 3 Type 4 Coded

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Sensors – Safety – Vision – Motion – Automation – Controls

Perimeter Guarding

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  • Template bulleted list
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Sensors – Safety – Vision – Motion – Automation – Controls

Collaborative operations

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Sensors – Safety – Vision – Motion – Automation – Controls

Safety Laser Scanner

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AG4‐4E & ‐6E SX5‐B

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Sensors – Safety – Vision – Motion – Automation – Controls

SC22 Safety Controller

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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen LS

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  • 14, 23, 40 mm resolution
  • 280 to 1820 mm Defined Area
  • Range from 0.1 to 12 meters
  • IP65/IP67
  • Standalone and Cascade models
  • Trip output
  • 1‐channel or no EDM
  • 2 scan codes possible
  • Remote Fixed Blanking on Cascade models
  • Cascade is configured automatically

Full length sensing Red/Green Alignment Indicators Optional status light Metal endcaps and recessed window

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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen LS Basic

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  • 23 mm resolution
  • Defined area: 10 lengths from 350 mm to 1820 mm
  • Range from 0.1 to 8 meters
  • IP65/IP67
  • Standalone only models
  • Trip output
  • Auxiliary Fault Output
  • 1‐channel or no EDM
  • 2 scan codes possible
  • Mounting hardware ordered separately

Red/Green Alignment Indicators Metal endcaps and recessed window Full length sensing

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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen 14/30 Original

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  • 14mm and 30mm resolution
  • Defined area:

– 14mm res: 150 to 1800 mm 6 meter maximum range – 30mm res: 150 to 2400 mm 18 meter maximum range

  • Reduced Resolution & Fixed Blanking
  • IP65/IP67
  • Standalone and Cascade models
  • Trip or Latch output
  • Auxiliary Output
  • 1‐channel or no EDM
  • 2 scan codes possible
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Sensors – Safety – Vision – Motion – Automation – Controls

Compact Type 4 light curtains

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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen LP Full Feature Type 4

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  • 14mm and 25mm resolution
  • Defined area: 270mm to 1810mm
  • 100 mm to 7 meter maximum range
  • Reduced Resolution & Fixed Blanking
  • IP65
  • Standalone and Cascade models
  • Trip or Latch output
  • Auxiliary Output
  • 1‐channel or no EDM
  • 2 scan codes possible
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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen LP Basic Type 4

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  • 14mm and 25mm resolution
  • Defined area: 270, 410, 550, 690 mm
  • 100 mm to 4 meter maximum range
  • Reduced Resolution & Fixed Blanking
  • IP54
  • Standalone models
  • Trip output
  • Auxiliary Output
  • 2 scan codes possible
  • Mounting hardware ordered separately
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Sensors – Safety – Vision – Motion – Automation – Controls

EZ‐Screen SLC4

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  • 14mm or 24mm resolution
  • Defined areas 160mm, 240mm, and 320mm.
  • Sensing range up to 2 meters
  • Factory installed 300mm pigtail with 4 pin M12 connector
  • Alignment & Zone Status LED Indication
  • 2 m range
  • IP54 enclosure

Banner’s shortest compact Safety Light Screen for safety in tight spaces

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Automation Expo May 21st

Embassy Suites Murfresboro

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