ASPIS Nickel & Gold solderable finishes from Ionic Liquids Dr - - PowerPoint PPT Presentation

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ASPIS Nickel & Gold solderable finishes from Ionic Liquids Dr - - PowerPoint PPT Presentation

ASPIS Nickel & Gold solderable finishes from Ionic Liquids Dr Karl S. Ryder Dr Andrew Ballantyne, Gregory Forrest Scionix Laboratory, Department of Chemistry, University of Leicester, Leicester, LE1 7RH,UK k.s.ryder@le.ac.uk


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SLIDE 1

Dr Karl S. Ryder Dr Andrew Ballantyne, Gregory Forrest

Scionix Laboratory, Department of Chemistry, University of Leicester, Leicester, LE1 7RH,UK

k.s.ryder@le.ac.uk

ASPIS – Nickel & Gold solderable finishes from Ionic Liquids

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SLIDE 2

Contents

  • ENIG and Current Problems
  • Ionic liquids
  • Why immersion gold from ionic liquids onto electroless

nickel

  • Standard aqueous sample
  • Comparison of aqueous and ionic liquid methods
  • Further work
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SLIDE 3

ENIG and current problems

  • ENIG – Electroless Nickel Immersion Gold
  • Thick electroless Ni/P deposit (c.a. 6-8 µm

thick)

  • Thin immersion Au coating (>50 nm thick)
  • Wets solder well, good planarity, long shelf life and

high reliability

  • Problems: Black Pad
  • Immersion Au inherently a corrosive process
  • Accelerated corrosion of Ni/P substrate

during immersion Au plating

  • Related to acid medium required for aqueous

plating Fibre Board Cu Ni Au

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SLIDE 4

Ionic Liquids

  • Organic cations with halide anions and various complexing

agents to make an anionic complex

  • R1R2R3R4N+ [X-· z Y]

cation anion complexing agent

  • Ionic liquid used here Ethaline

200

  • 2:1 molar ratio ethylene glycol

and choline chloride

  • Environmentally benign/cheap

materials

  • Unusual solvation properties
  • f metal salts
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SLIDE 5

Why use ionic liquids?

  • Problems with ENIG associated with hypercorrosion of

nickel substrate during immersion Au

  • Ionic liquid metal speciation and behaviour at metal

surfaces considerably different to molecular solvent i.e. high solubility of metal oxides

  • Possibility of breakdown of passive Ni layer from neutral

ionic liquid media

  • High quality Au deposits from considerably more benign

environment

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SLIDE 6

Standard Aqueous Sample

  • Developed standard aqueous electroless Ni to study

difference in Au plating solutions

  • Electroless Ni plating solution
  • 0.1 M NiCl2
  • 0.25 M Na2PO2H2
  • 0.1 M malonic acid
  • 0.4 M glycine
  • pH 4.5
  • Plating at 80 ºC for 45 mins
  • Aqueous immersion Au solution
  • 5 mM KAu(CN)2
  • 0.1 M citric acid
  • pH 4.5
  • Plating at 80 ºC for 45 mins
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SLIDE 7

Potential (V)

  • 1.0
  • 0.5

0.0 0.5 1.0 1.5

Current (µA)

  • 1

1 2 3 4 5 6 AuCl AuCN KAu(CN)2

Various Au salts in Ethaline 200

  • High Cl- content in Ethaline 200 (c.a. 5

M) gives rise to novel Au salt species

  • Use of AuCl, AuCN and KAu(CN)2
  • Sequential introduction of CN into Au

species in ionic liquid

  • Electrochemical behaviour of these

species remarkably varied

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SLIDE 8

Plating from Au cyanide salts

  • IL solutions of AuCl, AuCN or

KAu(CN)2 or standard aqueous sample

  • 40 mins @ 80 ºC

AuCl AuCN KAu(CN)2

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SLIDE 9

Plating from Au cyanide salts: Plating Rate

  • in situ measurement of mass deposited by

Quartz Crystal Microbalance (QCM)

  • quartz crystal resonates at specific

frequency in response to A.C. current

  • frequency varies dependent on mass on

crystal surface Sauerbrey Equation

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SLIDE 10

Plating from Au cyanide salts: Plating Rate

Time (s)

200 400 600 800 1000 1200 1400 1600 1800

Mass (µg)

  • 2

2 4 6 8 10 12 14 16 18

Aqueous AuCl AuCN KAu(CN)2 (b) Frequency (MHz)

8.20 8.22 8.24 8.26 8.28 8.30 8.32

Admittance (mS)

0.0 0.2 0.4 0.6 0.8 1.0

(a)

Salt Plating Rate (nm min-1) Aq KAu(CN)2 1.75 AuCl 1.16 AuCN 0.76 KAu(CN)2 0.37 Na3Au(S2O3)2 1.45

AuCl frequency response Mass deposited with time

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SLIDE 11

Plating from Au cyanide salts: Comparative morphologies

Aq AuCl AuCN KAuCN

2

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SLIDE 12

Plating from Au cyanide salts: Comparative morphologies

Evidence of hypercorrosion of aqueous immersion Au sample

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SLIDE 13

Plating from Au cyanide salts: Comparative morphologies

Aq AuCl KAu(CN)2 AuCN

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SLIDE 14

Plating from Au cyanide salts: Comparative morphologies

Aq AuCl AuCN KAu(CN)2

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SLIDE 15

Plating from Au cyanide salts: Comparative surface roughness

Salt % Surface area difference (%SAD) @ 20 µm % Surface area difference (%SAD) @ 2 µm

Aq KAu(CN)2 4.13 9.27 AuCl 12.6 180 AuCN 1.94 4.03 KAu(CN)2 2.65 3.78

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SLIDE 16

Plating from Au cyanide salts: Stripped Au surface

Aqueous AuCl in Eth 200 AuCN in Eth 200 KAu(CN)2 in Eth 200

Ils show less evidence of “mud cracking” Aqeous shows a number of corrosion features which are not present in the IL samples.

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SLIDE 17

Plating from Au cyanide salts: Plating of standard tokens

Immersion Au from AuCN or KAu(CN)2 in Ethaline 200 onto aqueous electroless Ni/P AuCN gives bright uniform coatings KAu(CN)2 gives very thin coatings

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SLIDE 18

Time (s)

2 4 6 8

Force (mN)

  • 1

1 2 3 4

Solder Wetting Balance Measurements

1 2 3 t1/2 Rate at which solder wets surface and reliability with which it does is a good indicator of standard of ENIG coatings

t1/2 = time for force measurement to reach half of its maximum value

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SLIDE 19

Solder Wetting Balance Measurements

Aqueous AuCN KAu(CN)2

t1/2 (s)

1 2 3 4

Coatings from ILs wet faster and more reliably than the model aqueous process

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SLIDE 20

Comments and Future directions

  • Extensive studies on effect of including cyanide in immersion bath;
  • Improved coating with increasing cyanide content.
  • Rate of deposition decreases with increasing cyanide content.
  • AuCN and KAu(CN)2 coatings have lower roughness than aqueous.
  • Good coatings onto standard tokens.
  • Coatings from AuCN and KAu(CN)2 in Ethaline 200 wet faster and more

reliably on a solder wetting balance.

  • Investigate use of additives on coating quality
  • Ageing studies on solder wetting balance and XPS
  • Metal ion speciation studies by UV and EXAFS (proposal submitted)