Applied FibreMatrix India Pune . Applied FibreMatrix India (AFMI) - - PowerPoint PPT Presentation

Presentation on Composites / SMC Products

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Applied FibreMatrix India

Pune.

Applied FibreMatrix India (AFMI)

AFMI is a Composites „Manufacturer‟ based out of Pune. The Promoters of AFMI are well established Technocrats and Entrepreneurs with an extensive combined experience of 40+ years in sectors viz. Engineering, Procurement and Construction (EPC); Infrastructure; Communication; Composites for Automobile, Defense, Aviation, Utilities and Electrical Industries.

Applied FibreMatrix India, envisions to leverage its capacity and capability with focus on Sheet Molding Compound (SMC) Composite with existing and future facilities to cater to the ever growing demand of this futuristic material and provide world class and “state of the art” Products and Solutions for various sectors.

• A composition of two or more physically and chemically

different materials having significantly different properties, when combined produce a single material with characteristics totally different from its individual components.

• Composites are thus a polymer matrix , reinforced with

fiber which is either carbon, aramid, natural or glass

• fibre. The polymer matrix is either a thermoplastic or a

thermoset resin. What are Composites?

MATRIX COMPOSITES REINFORCEMENT Thermoplastic PP DET/PBT PPO DC ABC Thermosets Polyester Vinyl ester epoxy Fibers Glass Carbon Ceramic Aramid Natural Fibre FRP SMC DMC RTM

What are Composites?

a. SMC (Sheet Molding Compound) Composite is an ideally suited futuristic material of construction having the following benefits as compared to conventional material used today.

• Increased Durability – 25+ years.
• Enhanced Aesthetics.
• Light Weight
• Improved Strength v/s conventional material viz. steel etc.
• Chemical Resistant
• Flame retardant – UL 94 V0 Compliant
• Cost Competitive

b. SMC Composite is a globally accepted alternative to conventional material in various sectors namely Automotive, Electrical, Defence , Aeronautical, Space, Construction and many other sectors

Why use Composites?

Sheet Molding Composites (SMC) – Manufacturing Process

AFMI Location and Facilities

AFMI‟s Manufacturing Plant is located at the upcoming Industrial Hub for Automobile Industry in Chakan, Pune. Corporate Office -Swaroop Complex, Karve Road, Pune.

Our Capabilities

• Art-to-part development under one roof.
• Design Setup with a team of Engineers and Latest 3D

Modeling Software like CATIA.

• SMC manufacturing facility.
• Good Knowledge of SMC Formulation and Design for

Product.

• Testing Laboratory.
• Extensive experience of working with glass and carbon fiber

technology.

• Molding Facility with Presses Ranging from 100T to 300Tons.
• Value Engineering & Value Analysis.

In House Engineering Capabilities

Our commercial and technical facility including design team to facilitate, New Product and Tooling Development

SMC Formulation and Manufacturing Capability

• SMC Formulation Based on the Structural, thermal applications.
• Formulations based on requirement of different electrical grades and applications

for panel enclosures, components and connectors, etc

• Formulations Based on Processing and Finishing Requirements

Project Management Experience

Design & Engineering Part Validation (FEA) Mould Design Tooling & Manufacturing Installation & Commissioning

Products Offered

Single Phase Meter Boxes Three Phase Meter Boxes Electrical Distribution Boxes Electrical Insulators

Products offered

Pole Mounted Boxes

Can be tailor-made as per requirement Typical Drawing for SMC Enclosure

Gas Meter Boxes Water Meter Boxes FRP / GRP Manhole cover

Specialty Accommodation for Gang man

Gang man Onsite temporary living Shelters with Built-in Toilet and Shower unit suitable for

• 6 People
• 8 People
• 10 People

SMC Water Tank Panels

SMC Water Storage Tanks instead of RCC / MS water tanks, which can be assembled at site and can be relocated to another site quickly, if required by dismantling the same

SMC - Technical Properties Data Sheet

Particulars Properties in SI Units Impact Strength-Izod Notched Test Method: ASTM D-256 1,330 J/m Flexural Strength Test Method: ASTM D-790 193 MPa Flexural Modulus Test Method: ASTM D-790 14 GPa Tensile Strength Test Method: ASTM D-638 138 MPa Tensile Modulus Test Method: ASTM D-638 12 GPa Water Absorption (24 Hrs @ 23C) Test Method: ASTM D-570 0.1 to 0.3% Density Test Method: ASTM D-792 1.8 to 1.95 g/cc Shrinkage Test Method: ISO 2577 0.0 to 0.2% Barcol Hardness Test Method: ASTM D-2583 30 to 60

Other SMC Applications – Under Development

Automobile Sector Development of Specialty parts for high-end Cars. Development for Hood Covers for Tractors & Commercial vehicles. Aviation Sector Development of Import replacement parts for Aviation Industry, HAL, etc

Contact Applied FibreMatrix India

First Floor, Swaroop Complex Karve Road, Pune – 411004 Tel : +91-20-25440011, 25435157, 25441658 Fax : +91-20-25438191 Email: appliedfibrematrix@gmail.com

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