An Insid ide Look Ryan C. . Nola lan Lill illian Sidr idrak - - PowerPoint PPT Presentation

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An Insid ide Look Ryan C. . Nola lan Lill illian Sidr idrak - - PowerPoint PPT Presentation

2012 MdQI Conference Quality Transportation- A Hybrid Approach MDTA Facil ility Inspection In Program- An Insid ide Look Ryan C. . Nola lan Lill illian Sidr idrak Agenda What we own: The Facilities Where weve been: Early


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MDTA Facil ility In Inspection Program-

An Insid ide Look

2012 MdQI Conference

Quality Transportation- A Hybrid Approach

Ryan C. . Nola lan Lill illian Sidr idrak

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Agenda

What we own: The Facilities Where we’ve been: Early Inspection Procedures What we did: Evaluation of the System Where we are: Inspection Procedures Inspection Manual Database Management System Where we are going: Maintenance Repairs Preventive Maintenance

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

The Facil ilities

2012 MdQI Conference Quality Transportation- A Hybrid Approach

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

The Facil ilities

William Preston Lane Bridges and Approaches – “Bay Bridge” – US 50 over Chesapeake Bay Harry W. Nice Bridge and approaches – US 301 over Potomac River Thomas J. Hatem Bridge and Approaches – US 40 over Susquehanna River John F. Kennedy Highway – I-95 from Baltimore City to Delaware Line – Includes the Millard E. Tydings Bridge

  • I-95 over Susquehanna River
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

The Facil ilities

Fort McHenry Tunnel and Approaches

– I-95 through Baltimore City

Francis Scott Key Bridge and Approaches

– I-695 over Potapsco River – Includes the draw bridge over Curtis Creek

Baltimore Harbor Tunnel and Approaches

– I-895 from I-95 (Howard County) to I-95 (Baltimore County)

InterCounty Connector

– MD 200 from I-95 to MD 270

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

The Facil ilities

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

The Facil ilities

Assets include:

– All bridges – range in length from 20 feet to 4 miles – Small bridges and culverts (48” in diameter to 19.9’) – Tunnels – Roadways – Traffic and safety features – Sign structures – High mast lights – Toll Plazas, Scales – Drainage – Retaining Walls – Noise Walls

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Agenda

What we own: The Facilities

Where we’ve been: Early Inspection Procedures

What we did: Evaluation of the System Where we are: Inspection Procedures Inspection Manual Database Management System Where we are going: Maintenance Repairs Preventive Maintenance

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Early In Inspection Procedures

Trust Agreement

"The MDTA covenants that it will cause independent engineers or engineering firms or corporations having a nationwide and favorable reputation for skill and experience in such work to make an inspection of the Transportation Facilities Projects periodically in accordance with industry standards (but at least annually), to submit to the MDTA a report or reports setting forth their findings as to whether the Transportation Facilities Projects have been maintained in good repair, working

  • rder and condition. Promptly after the receipt of such reports by

the MDTA, copies thereof shall be filed with the Trustee and made available upon request for review to the owner of any Bond issued hereunder."

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Early In Inspection Procedures

Maintenance Level of Inspections – Visual inspections for defects performed annually – SI&A submitted annually Catastrophic Inspections – Performed every 5 years

  • Met NBI standard for Fracture Critical Members

Underwater Inspections – Performed every 5 years

  • Met NBI standard for Underwater Inspections
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Early In Inspection Procedures

Defect Oriented Documentation

– Notes only indicated what was wrong – Assumed that if it was not noted, it was inspected and found acceptable

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Early In Inspection Procedures

  • Compiled in volumes by

facility.

  • Some electronic

information saved on network.

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Agenda

What we own: The Facilities Where we’ve been: Early Inspection Procedures

What we did: Evaluation of the System

Where we are: Inspection Procedures Inspection Manual Database Management System Where we are going: Maintenance Repairs Preventive Maintenance

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Evaluation of th the Syste tem

MDTA Discussed New Direction and Improvements to Program.

– Considered comparable owners’ procedures. – Participated in peer reviews. – Need to be Condition Based verses Defect Based. – Need to have “stand alone” inspection reports. – Need to contain greater detail and be more descriptive. – Opportunity to automate the documentation. – Opportunity to directly link findings with repairs.

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Evaluation of th the Syste tem

Results: Key Outcomes

– Increase funding for inspections to obtain the desired Hands On Inspection in lieu of a Maintenance Inspection. – Establish defined inspection procedures and reporting.

  • Span by span reporting; not just overall bridge

– Develop an Inspection Manual to document procedures and promote consistency. – Develop a Data Management System to record and manipulate findings data.

  • Have the ability to track defects from original finding to repair

and to verified completion.

– Get priority findings addressed rapidly.

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Agenda

What we own: The Facilities Where we’ve been: Early Inspection Procedures What we did: Evaluation of the System

Where we are: Inspection Procedures Inspection Manual Database Management System

Where we are going: Repairs and Preventive Maintenance

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Procedures

Inspection Procedures: Funding Inspection contracts increased in number and size

2000: 2- $3 million contracts for 5 years* 2004: 2- $5 million contracts for 5 years* 2008: 3- $8 million contracts for 4 years** 2010: 3- $15 million contracts for 4 years** Funding no longer driving the program.

* M.O.T. provided by MDTA ** M.O.T. provided by Consultants

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Procedures

Inspection Strategic Action Plan

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Procedures

For spans less than 40 feet above the ground or water surface, inspection of the superstructure and elevated substructure shall occur from a boat or from the ground. For spans greater than 40 feet above the ground or water surface, the inspectors shall perform a visual inspection of a minimum of 20% of the elements in the span. Access may be gained using catwalks or access equipment.”

Defined Inspection Types and Procedures

– Biennial

  • Hands-on technique
  • Railroad spans on 6 year cycle for hands-on

– Interim

  • Visual technique
  • Hands-on technique where needed.
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Procedures

Defined Inspection Report

– Biennial

  • Full stand alone document including plans,

condition ratings, condition notes and recommended repairs

  • Typically 40 to 80 pages for a workhorse structure.

For signature structures, can be up to 1500 pages.

– Interim

  • Viewed as a supplement or follow-up to the previous

biennial inspection report.

  • Can be as small as 4 pages for a workhorse bridge
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

  • Reviewed inspection manuals from numerous other agencies.
  • Consultants responsible for individual portions and cross

checked.

  • Organization of the Manual:

– Chapter 1 – Introduction (General Information) – Chapter 2 – Inspection Documentation – Chapter 3 – SI&A Data – Chapter 4 – Condition Ratings (Items 58-62, 113) – Chapter 5 – Recommendations for Action/Repair – Chapter 6 – Element Ratings (6A, 6B, 6C, 6D, 6E, 6F) – Chapter 7 – Culvert Inspections – Chapter 8 – Highway and Traffic Safety Features – Chapter 9 – Sign Structures and Lighting – Chapter 10 – Tunnel Inspection – Chapter 11 – QA/QC – Appendices

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

Element Ratings (Chapter 6)

6A – Table of all Elements 6B – Deck (Item 58) 6C – Superstructure (Item 59) 6D – Substructure (Item 60) 6E – Channel Elements (Item 61) 6F – Special Elements Issue Dates: Original September 2010 Revision 1 January 2011 Revision 2 February 2012

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

In Inspection Manual

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

  • Accessed via RDP
  • Developing internet version

Authority Structural Inspection and Repair

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

User Work Load

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

Scheduling of Assets

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

Structure Inventory

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

General Information

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

Inspection Input

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

Flood Response Input

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

Emergency Response Input

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Data ta Management Syste tem

List of Repairs

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Agenda

2012 MdQI Conference Quality Transportation- A Hybrid Approach

What we own: The Facilities Where we’ve been: Early Inspection Procedures What we did: Evaluation of the System Where we are: Inspection Procedures Inspection Manual Database Management System

Where we are going: Repairs and Preventive Maintenance

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

2012 MdQI Conference Quality Transportation- A Hybrid Approach

  • Viewing and Creating MDTA Construction On-Call Contracts or New

AE Construction Contracts

  • Viewing and Assigning Consultant Companies to work with the MDTA
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

– MDTA can view deficiencies that have been unassigned to a Task Order or to a Construction Contract – Deficiencies are linked

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Individual Bridge Defects Viewed Task Order Assignments shown Detailed Information is revealed

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Primavera and ASIR Working Together Task Order Start and Finish Times Engineers and Construction Estimates

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Overview MDTA views defects of a bridge and prioritizes In-house decisions are made

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Working with the “Follow-Up” TAB MDTA Takes ACTION to begin the tracking process

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Beginning the Defect Tracking Process Overview of the Generalities Category The Contracts Module and the Follow-Up Tab are linked

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

Status of Deficiencies frequently change until CLOSED by the MDTA

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

MDTA assigns the priority of the TO addressed. Monies allocated and utilized and percentage of completion for the TO is easily viewed.

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

  • Defects are triaged by the MDTA engineering group and

repair priorities are able to be changed, if warranted, within the ASIR software. Consultant reports reflect these

  • changes. Example…
  • Defects under a task order that have been tracked and

closed out are no longer viewed in the inspection reports the consultants utilize.

  • The MDTA is able to use one centralized system to handle

facility inspection data from the start of inspection, to the prioritizing of defects, to the repair of these defects.

  • Prioritizing of repairs assists the MDTA in allocating funds.
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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Repairs and Preventive Maintenance

What’s next?

Develop data queries for specific defects to ease in repair packaging. Use inspection data from multiple cycles to trend and monitor costs of inspections. Develop asset health trends to schedule preventive maintenance and system preservation.

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2012 MdQI Conference Quality Transportation- A Hybrid Approach

Questi tions