AGENDA EXECUTIVE SUMMARY COMPANY PROFILE FACILITIES & HISTORY - - PowerPoint PPT Presentation

AGENDA

EXECUTIVE SUMMARY FACILITIES & HISTORY HISTORY CERTIFICATES & AWARDS CONTACT COMPANY PROFILE BUSINESS AREAS & REFERENCES

OTTONOM / EXECUTIVE SUMMARY

63 / 78

R&D Engineer / Headcount

(2019 year end value)

R&D Center

since 2018

350+

Completed Projects

1 BRAND

Establishment

6 years

Business areas 1- Environmental Test Chambers 2- Jigs & Tools 3- Manufacturing Solutions 4- Engineering Design&Trainings

1000 hour/year

Training per industry

Arçelik A.Ş Design Academy

Partner of Settled in 3 Locations Headquarter, Bursa BOSCH ATMO Office, Bursa METU Technopark Office, ANKARA

8

ISO 100 Customer

800 m2 Office 1000 m2 Workshop Area

ISO 9001 TAI Approval Certificate Design & Manufacturing

COMPANY PROFILE

ENGINEER BLUE COLLAR OTHERS (ACCOUNTANT,HR etc.) TOTAL

63 63 10 10 5 78 78 OTTONOM IS A R&D CENTER

FACILITIES

BURSA, BOSCH ATMO OFFICE BURSA, HEADQUARTER ANKARA, METU TECHNOPARK OFFICE

38 WC, 10 BC Experienced in Testing,Automation,Tooling 15 WC Experienced in Machinery Co-operation with Bosch ATMO 10 WC Experienced in Aerospace TAI projects

FACILITIES / HEADQUARTER

ENGINEERING OFFICE AREA 800 m²

FACILITIES / WORKSHOP AREA

TOTAL WORKSHOP AREA 1000 m²

BUSINESS AREAS

DETAIL CLIMATIC TEST CHAMBERS

CLIMATIC TEST CHAMBERS /

ISN Series PVT Series Walk-in Rooms

Features ISN PVT Walk-In Room Special Volume 300,600,1000,2000,3000 lt 2 m3 6- 60 m3 1250 lt Heating + (100 oC)

• ptional (up to 200 oC)

+ (80 oC)

• ptional (up to 200 oC)

Cooling + (-40 oC)

• ptional (down to -40 oC)

+ (-40 oC)

• ptional (down to -70 oC)

Humidity + (%95 Rh) N/A + (%95 Rh)

• ptional (up to %95 Rh)

Vibration N/A

• ptional ( up to 60 Hz)

N/A

• ptional ( up to 60 Hz)

Pressure N/A + (up to 10 bar) N/A

• ptional ( up to 200 bar)

Special Cabins

ISN SERIES CLIMATIC TEST CHAMBERS /

PVT SERIES TEST CHAMBERS /

PV-PVT SERIES CABINS INNER VIEW (Real Test Scenario)

3100 mm 3700 mm 2350 mm (derinlik)

SPECIAL TEST CHAMBERS /

VIDEO: ISN Series + Robot integration

SPECIAL TEST CHAMBERS /

ISN Series + Shaker integration

• 70 / +180 oC

Shaker + Slip Table Mil Std 810 G

AEROSPACE JIGS&TOOLS DESIGN&MANUFACTURING

PROCESS FIXTURE DESIGN / HANDLING SYSTEM

Customer

Project AIRBUS A-320 Section 19 Handling System Responsibility Design, Production Detail Handling fixture is used for rotate the section in 3 position with 1 fixture. System can handle the section 2 hour in emergency conditions Start up 2017

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail A tool used to locate and hold parts and/or assemblies in their proper relative position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail A tool used to locate and hold parts and/or assemblies in their proper relative position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail A tool used to locate and hold parts and/or assemblies in their proper relative position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail An assembly fixture’s function is to support or locate parts and clamping them in their proper relative position for assembly. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail An assembly fixture’s function is to support or locate parts and clamping them in their proper relative position for assembly. Start up 2018

PROCESS FIXTURE DESIGN / HANDLING SYSTEM

Customer

Project T 70 Helicopter Responsibility Design, Production Detail T70 main body assembly and testing fixture design Start up 2018

PROCESS FIXTURE DESIGN / LAY-UP TOOLING (LATO)

Sikorsky T70 TAI T-625

Customer

Project Sikorsky T70 Helicopter, T-625 Responsibility Design, Production Detail Lay-up tools are used for adhesive lay-up

• f bonded panels prior to bonding for lay-

up composite material to cure. The tool is designed according to the behavior, shape and usage area of the composite material. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX)

HURKUS-C TAI T-625

Customer Project HURKUS-C, T-625

Responsibility Design, Production Detail An assembly fixture’s function is to support or locate parts and clamping them in their proper relative position for assembly. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail The fixture can be constructed with using laser tracker. Laser tracker purpose is to level or alignment of the tool base plates or structures. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail Material selection of the tool has great

• importance. Steel or aliminum generally

are chosen materials. Steel is for larger assemblies. Start up 2018

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX)

Customer

Project T-129 ATAK Helicopter Responsibility Design, Production Detail A welding fixture is used to locate and clamp parts in their proper relative position prior to welding operation. The fixture assist and control the joining process Start up 2018

PROCESS FIXTURE DESIGN / COMPONENT JIG (COJI)

Customer

Project Sikorsky T70 Responsibility Design Detail A tool used to locate and hold parts and/or assemblies in their proper relative position for drilling/or assembly. COJI is same as a DRFX and ASFX except that it is used to build final component. Start up 2018

PROCESS FIXTURE DESIGN / CHECK FORM (CKFM)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail A tool used to check welded parts and/or assemblies in their proper relative position. This tool was produced by 3D printer. Start up 2019

PROCESS FIXTURE DESIGN / MISCELLANEOUS TOOL (MITO)

Customer

Project Sikorsky T70 Responsibility Design, Production Detail A tool used to protect parts and/or assemblies while drilling process. This tool was produced by 3D printer. Start up 2019

MANUFACTURING SOLUTIONS&AUTOMATION

AVIATION TESTING SYSTEMS

Customer

Project Leakage Test Rig for A319/A320/A321 Responsibility Design, Production Detail Complete design of movable leakage test rig for final assembly line in Tianjin/China Start up 2019

AVIATION TESTING SYSTEMS

Customer

Project AVANT Climatic Testing Room Responsibility Design, Production Detail Design and commissioning of climatic testing room for AIRBUS in ZAL Test Center Hamburg We worked with FFT Aviation in Bremen. Start up 2019

AVIATION TESTING SYSTEMS

Customer

Project Rotor Test Bench Responsibility Design, Production Detail Rotor systems of different helicopter types are tested on this test bench before going into flight on the helicopter. We worked with FFT Aviation in Bremen. Start up 2019

TEST SYSTEM DESIGN / FLOW TESTING SYSTEM

Customer

Project Turboshaft Engine Flow Testing System Responsability Design, Manufacturing, Automation Detail Flammable liquid is sprayyed on engine by controling flow rate & pressure. Due to safety risk all parts in testing chamber is manufactured according to ATEX (Atmosphere Explosives) directive Start up 2018

SMART PROCESS DESIGN / AUTOMATION SYSTEMS

Customer

Project Turboshaft Engine Deswirler Stabber Responsability Design, Manufacturing, Automation Detail 90 vein is stabbed around engine turbine with hidrolic system Start up 2018

TEST SYSTEM DESIGN / FATIGUE TEST BENCHES

Customer

Project LCV Sliding Door Fatigue Test Bench Responsability Design, Manufacturing, Automation Detail R&D Fatique test bench for FORD Transit slider door mechanism and locks. Start up 2018

TEST SYSTEM DESIGN / FATIGUE TEST BENCHES

Customer

Project Seat Lock Fatique Test Bench Responsability Design, Manufacturing, Automation Detail Jaguar seat lock lifecycle tests are performed with the bench Start up 2018

TEST SYSTEM DESIGN / POKE YOKE SYSTEMS

Customer

Project Smart Table Responsability Design, Manufacturing, Automation, Detail 6 types of luggage trim are detected and connection points are checked. Quality approval label is printed Start up 2017

Customer

Project Paintshop Handling Automation Responsability Design, Manufacturing, Automation, Robotics Detail Taking the refrigrator door from logistic box and hanging the parts to serial conveyor in order. 140 types of door is handled and connected with SAP Start up 2017

SMART PROCESS DESIGN / AUTOMATION SYSTEMS

Customer

Project Battery Tray Trimming Responsability Design, Manufacturing, Automation, Robotics Detail Robotic cutter is trimming the battery tray (plastic part) Start up 2018

SMART PROCESS DESIGN / AUTOMATION SYSTEMS

PROCESS FIXTURE DESIGN / ASS’Y LIFT & PLATFORM

Customer

Project H350 Assembly Lift and Platform Responsability Design, Manufacturing, Automation Detail Lift and Platform is designed and manufactured according to customer requests. Start up 2015

ENGINEERING&DESIGN ENGINEERING TRAININGS

CLOSURE DESIGN

Customer

Project BMC Tuğra Responsability Design Detail Front door design Project:

• Complete design package from style

style surface to tecnical drawings

• Homologation controls
• Manufacturing feasability
• Procurement Management

Start up 2018

EXTERNAL TRIM DESIGN

Customer

Project Toyota Yaris External Trims Responsability Design Detail Front & Rear door external trim trims

• Homologation controls
• Complete design package from style

style surface to tecnical drawings

• Manufacturing feasability

Start up 2018

COMPOSITE DOOR DESIGN

Customer

Project London Taxi Project Responsability Design Detail Composite Front & Rear door design project:

• Complete design package from style

style surface to tecnical drawings

• Homologation controls
• Manufacturing feasability

Start up 2017

SEAT DESIGN

Customer

Project Ford F-MAX Responsability Design Detail Driver Seat Design Project:

• Complete design package from style

style surface to tecnical drawings

• Manufacturing feasability

Start up 2018

ELASTOMER PART DESIGN

Customer

Project FIAT Egea Weatherstrips Responsability Design Detail Preparing technical drawings according to FCA standards Start up 2015 EXPANDABLE SEAL DESIGN SEAL DESIGN

INOVATIVE HOUSEHOLD DESIGN

Customer

Project Household Appliances (Refrigrator) Responsability Design, Prototype Manufacturing Detail

• Metallic inner cabin (Prestige

product)

• Two way stoper switch
• Foldable refrigrator shelf

Start up 2017

TAI T-625 UPPERDECK FEM MODEL

Customer

Project TAI T-625 Helicopter Responsability Design Detail FEM Model is prepared and analysis are performed Start up 2019

• 228 PARTS
• 3340 X 1760 X 400 [mm]
• 80 KG

TAI T-625 UPPERDECK FEM MODEL / FLOW CHARTS

MÜŞTERİ TARAFINDAN PAYLAŞILAN MODELİN İNCELENMESİ VE EKSİK PARÇALARIN KONTROLÜ (11*) YAPI BAĞLANTILARININ MALZEME, TÜR VE ÇAP BİLGİLERİNİN TOPLANMASI (40*) 2D ANALİZ MODELİ OLUŞTURULMASI İÇİN YAPININ YÜZEYLERİNİN ÇIKARILMASI(85*) KALINLIK VE MALZEME HARİTASININ ÇIKARILMASI VE PARÇALARIN BUNA GÖRE SINIFLANDIRILMASI (150*) MAKRO ÇALIŞMASI (100*) HAZIRLANAN YÜZEYLERİN MESH ÇALIŞMASI VE İYİLEŞTİRMESİ (170*) BAĞLANTI ELEMANLARININ HAZIRLANAN MODELDE MAKRO İLE TANIMLANMASI (30*) BAĞLANTILARIN KONUM VE ÖZELLİKLERİNE GÖRE SINIFLANDIRILMASI (30*) MODAL ANALİZ VE RAPORLAMA (15*) MODELİN MÜŞTERİ İSTERLERİNİ KARŞILADIĞININ DOĞRULANMASI VE GEREKLİ DÜZENTMELER (40*) *: TOPLAM ÇALIŞMA [ADAM SAAT] TOPLAM: 671 [ADAM SAAT]

ENGINEERING TRAININGS

1000 hour/year 4 modules

Arçelik A.Ş Design Academy

Partner of

REFERENCES

CERTIFICATES

ISO 9001:2015 TAI – Supplier Quality System Approval Certificate

CONTACT

Eskişehir

Bursa

Ankara

Ottonom Engineering Office

ODTÜ Teknokent / ANKARA Tel: +90 312 354 64 00

Modoya Headquarter

Atap/ESKİŞEHİR Tel: +90 222 236 23 60

Ottonom Headquarter

Görükle/BURSA Tel: +90 224 443 11 16

Ottonom Engineering Office

Ulutek / BURSA Tel: +90 224 443 11 16

www.ottonom.com

QUESTIONS?