AGENDA EXECUTIVE SUMMARY COMPANY PROFILE FACILITIES & HISTORY - PowerPoint PPT Presentation

AGENDA EXECUTIVE SUMMARY COMPANY PROFILE FACILITIES & HISTORY HISTORY BUSINESS AREAS & REFERENCES CERTIFICATES & AWARDS CONTACT

OTTONOM / EXECUTIVE SUMMARY Business areas 63 / 78 R&D Center Establishment 1- Environmental Test Chambers 6 years R&D Engineer / Headcount 2- Jigs & Tools since 2018 3- Manufacturing Solutions (2019 year end value) 4- Engineering Design&Trainings Settled in 3 Locations 800 m 2 Office 8 350+ Headquarter, Bursa 1000 m 2 Workshop Area BOSCH ATMO Office, Bursa ISO 100 Customer Completed Projects METU Technopark Office, ANKARA 1 BRAND ISO 9001 Partner of 1000 hour/year TAI Approval Certificate Arçelik A.Ş Design Academy Design & Manufacturing Training per industry

COMPANY PROFILE ENGINEER 63 63 OTHERS (ACCOUNTANT,HR etc.) 5 BLUE COLLAR 10 10 TOTAL 78 78 OTTONOM IS A R&D CENTER

FACILITIES BURSA, HEADQUARTER BURSA, BOSCH ATMO OFFICE ANKARA, METU TECHNOPARK OFFICE 38 WC, 10 BC 15 WC 10 WC Experienced in Experienced in Machinery Experienced in Aerospace Testing,Automation,Tooling Co-operation with Bosch ATMO TAI projects

FACILITIES / HEADQUARTER ENGINEERING OFFICE AREA 800 m²

FACILITIES / WORKSHOP AREA TOTAL WORKSHOP AREA 1000 m²

BUSINESS AREAS

DETAIL CLIMATIC TEST CHAMBERS

CLIMATIC TEST CHAMBERS / ISN Series PVT Series Walk-in Rooms Special Cabins Features ISN PVT Walk-In Room Special 2 m 3 6- 60 m 3 Volume 300,600,1000,2000,3000 lt 1250 lt Heating + (100 o C) optional (up to 200 o C) + (80 o C) optional (up to 200 o C) + (-40 o C) optional (down to -40 o C) + (-40 o C) optional (down to -70 o C) Cooling Humidity + (%95 Rh) N/A + (%95 Rh) optional (up to %95 Rh) Vibration N/A optional ( up to 60 Hz) N/A optional ( up to 60 Hz) Pressure N/A + (up to 10 bar) N/A optional ( up to 200 bar)

ISN SERIES CLIMATIC TEST CHAMBERS /

PVT SERIES TEST CHAMBERS / PV-PVT SERIES CABINS INNER VIEW (Real Test Scenario) 3700 mm 2350 mm (derinlik) 3100 mm

SPECIAL TEST CHAMBERS / VIDEO: ISN Series + Robot integration

SPECIAL TEST CHAMBERS / ISN Series + Shaker integration Shaker + Slip Table Mil Std 810 G -70 / +180 o C

AEROSPACE JIGS&TOOLS DESIGN&MANUFACTURING

PROCESS FIXTURE DESIGN / HANDLING SYSTEM Customer Project AIRBUS A-320 Section 19 Handling System Responsibility Design, Production Handling fixture is used for rotate the section in 3 position with 1 fixture. System Detail can handle the section 2 hour in emergency conditions Start up 2017

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX) Customer Project Sikorsky T70 Responsibility Design, Production A tool used to locate and hold parts and/or assemblies in their proper relative Detail position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX) Customer Project Sikorsky T70 Responsibility Design, Production A tool used to locate and hold parts and/or assemblies in their proper relative Detail position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX) Customer Project Sikorsky T70 Responsibility Design, Production A tool used to locate and hold parts and/or assemblies in their proper relative Detail position for welding process. Start up 2019

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX) Customer Project Sikorsky T70 Responsibility Design, Production A n assembly fixture’s function is to support or locate parts and clamping Detail them in their proper relative position for assembly. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX) Customer Project Sikorsky T70 Responsibility Design, Production A n assembly fixture’s function is to support or locate parts and clamping Detail them in their proper relative position for assembly. Start up 2018

PROCESS FIXTURE DESIGN / HANDLING SYSTEM Customer Project T 70 Helicopter Responsibility Design, Production T70 main body assembly and testing Detail fixture design Start up 2018

PROCESS FIXTURE DESIGN / LAY-UP TOOLING (LATO) Customer Project Sikorsky T70 Helicopter, T-625 Responsibility Design, Production TAI T-625 Lay-up tools are used for adhesive lay-up of bonded panels prior to bonding for lay- up composite material to cure. Detail The tool is designed according to the behavior, shape and usage area of the Sikorsky T70 composite material. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX) Customer TAI T-625 Project HURKUS-C, T-625 Responsibility Design, Production A n assembly fixture’s function is to support or locate parts and clamping Detail them in their proper relative position for assembly. Start up 2018 HURKUS-C

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX) Customer Project Sikorsky T70 Responsibility Design, Production The fixture can be constructed with using laser tracker. Laser tracker purpose is to Detail level or alignment of the tool base plates or structures. Start up 2018

PROCESS FIXTURE DESIGN / ASSEMBLY FIXTURE (ASFX) Customer Project Sikorsky T70 Responsibility Design, Production Material selection of the tool has great importance. Steel or aliminum generally Detail are chosen materials. Steel is for larger assemblies. Start up 2018

PROCESS FIXTURE DESIGN / WELDING FIXTURE (WLFX) Customer Project T-129 ATAK Helicopter Responsibility Design, Production A welding fixture is used to locate and clamp parts in their proper relative Detail position prior to welding operation. The fixture assist and control the joining process Start up 2018

PROCESS FIXTURE DESIGN / COMPONENT JIG (COJI) Customer Project Sikorsky T70 Responsibility Design A tool used to locate and hold parts and/or assemblies in their proper relative position for drilling/or assembly. Detail COJI is same as a DRFX and ASFX except that it is used to build final component. Start up 2018

PROCESS FIXTURE DESIGN / CHECK FORM (CKFM) Customer Project Sikorsky T70 Responsibility Design, Production A tool used to check welded parts and/or assemblies in their proper relative Detail position. This tool was produced by 3D printer. Start up 2019

PROCESS FIXTURE DESIGN / MISCELLANEOUS TOOL (MITO) Customer Project Sikorsky T70 Responsibility Design, Production A tool used to protect parts and/or assemblies while drilling process. Detail This tool was produced by 3D printer. Start up 2019

MANUFACTURING SOLUTIONS&AUTOMATION

AVIATION TESTING SYSTEMS Customer Project Leakage Test Rig for A319/A320/A321 Responsibility Design, Production Complete design of movable leakage Detail test rig for final assembly line in Tianjin/China Start up 2019

AVIATION TESTING SYSTEMS Customer Project AVANT Climatic Testing Room Responsibility Design, Production Design and commissioning of climatic testing room for AIRBUS in ZAL Test Center Hamburg Detail We worked with FFT Aviation in Bremen. Start up 2019

AVIATION TESTING SYSTEMS Customer Project Rotor Test Bench Responsibility Design, Production Rotor systems of different helicopter types are tested on this test bench before going into flight on the Detail helicopter. We worked with FFT Aviation in Bremen. Start up 2019

TEST SYSTEM DESIGN / FLOW TESTING SYSTEM Customer Project Turboshaft Engine Flow Testing System Responsability Design, Manufacturing, Automation Flammable liquid is sprayyed on engine by controling flow rate & pressure. Due to Detail safety risk all parts in testing chamber is manufactured according to ATEX (Atmosphere Explosives) directive Start up 2018

SMART PROCESS DESIGN / AUTOMATION SYSTEMS Customer Project Turboshaft Engine Deswirler Stabber Responsability Design, Manufacturing, Automation 90 vein is stabbed around engine turbine Detail with hidrolic system Start up 2018

TEST SYSTEM DESIGN / FATIGUE TEST BENCHES Customer Project LCV Sliding Door Fatigue Test Bench Responsability Design, Manufacturing, Automation R&D Fatique test bench for FORD Transit Detail slider door mechanism and locks. Start up 2018

TEST SYSTEM DESIGN / FATIGUE TEST BENCHES Customer Project Seat Lock Fatique Test Bench Responsability Design, Manufacturing, Automation Jaguar seat lock lifecycle tests are Detail performed with the bench Start up 2018

TEST SYSTEM DESIGN / POKE YOKE SYSTEMS Customer Project Smart Table Responsability Design, Manufacturing, Automation, 6 types of luggage trim are detected Detail and connection points are checked. Quality approval label is printed Start up 2017

SMART PROCESS DESIGN / AUTOMATION SYSTEMS Customer Project Paintshop Handling Automation Design, Manufacturing, Automation, Responsability Robotics Taking the refrigrator door from logistic box and hanging the parts to serial Detail conveyor in order. 140 types of door is handled and connected with SAP Start up 2017

SMART PROCESS DESIGN / AUTOMATION SYSTEMS Customer Project Battery Tray Trimming Design, Manufacturing, Automation, Responsability Robotics Robotic cutter is trimming the battery Detail tray (plastic part) Start up 2018