FASTENERS GROUP PRESENTATION 2 Strategic Business Units INDUSTRIAL - - PowerPoint PPT Presentation

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FASTENERS GROUP PRESENTATION 2 Strategic Business Units INDUSTRIAL - - PowerPoint PPT Presentation

1 FASTENERS GROUP PRESENTATION 2 Strategic Business Units INDUSTRIAL PRODUCTS AUTOMOTIVE AFTER MARKET FOR AUTOMOTIVE AUTOMOTIVE INDUSTRY AND INDUSTRIAL FORGED STEEL PARTS NUTS, BOLT, FASTENERS AND CHAINS MACHINED PARTS HEAVY COMMERCIAL


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FASTENERS GROUP PRESENTATION

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Strategic Business Units

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CHAINS MACHINERY

INDUSTRIAL PRODUCTS

FORGED STEEL PARTS MACHINED PARTS HEAT TREATMENTS

  • LABORATUARY

AUTOMOTIVE HEAVY COMMERCIAL VEHICLES

AFTER MARKET FOR AUTOMOTIVE INDUSTRY

NUTS, BOLT, FASTENERS AND SPECIAL COLD FORMING PARTS

AUTOMOTIVE AND INDUSTRIAL

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THE YEAR 1976

Topbas Group Companies Started itsMain Activities withIndustrial Chains “Zimas Zincir AS“ that was a First Chain Manufacturer in Turkey in 1976.

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THE YEAR 1987

Topbas Group has beenimproveditsactivitiesTo AutomotiveIndustry with establishment“ Topcesan Topbas Celik Sanayi Ve Ticaret A.Ş.” in 1987.

THE YEAR 2012

“ZT AutomotiveAS” has beenestablishedin 2012 for the AfterMarket Business

THE YEAR 2014

“ZCF Zimas Cold Forming” has beenestablishedin 2014 for the Mainly OEM andotherMarkets in 2014.

TODAY

Topbas Group is improvingitsactivitieswithinthe Automotive Industry by servingTo WorlwideOEM Companiessuchas RENAULT, BMW, FIAT, ZFGermany … withits experiencesince1976.

IMPORTANT : This presentation has been prepared for only Company Intrroduction and it would not be copied or used partially without permission allowed by ZİMAS A.Ş.

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ZCF ZIMAS COLD FORMING THE FASTENERS MANUFACTURER COMPANY ESTABLISHMENT : 2015

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ZCF ZIMAS COLD FORMING

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ZCF ZIMAS COLD FORMING HAS BEEN IMPLEMENTED WITHIN THE BODY OF TOPBAŞ CORPORATE GROUP IN BURSA / TURKEY IN THE YEAR OF 2015

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OUR COMPANY HAS BEEN ESTABLISHED ON A CLOSED AREA OF 6000 m² IN TOTAL.

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IT HAS BENE FURNISHED BY ISO TS 16949 AND ISO 14001 ENVIRONMENTAL CERTIFICATES.

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WE WILL HAVE A TOTAL OF 40 EMPLOYEES IN 2015.

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START OF PRODUCTION DATE : 4RD QUARTER OF 2015

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ZCF ZIMAS COLD FORMING

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HEXAGON BOLTS DIFFERENT NUTS SPECIAL COLD FORMING PARTS NON METALLIC NYLON INSERT SPECIAL COLD FORMING PARTS

SPECIAL WELDING NUTS

COLD FORGING SPECIAL PARTS, BOLTS AND NUTS PRODUCTION

ZCF ZIMAS COLD FORMING SOME SAMPLES

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SICAK DÖVME ÜRÜNLER

ZCF ZIMAS COLD FORMING SOME SAMPLES

CONSTRUCTION BOLTS CONSTRUCTION NUTS CONSTRUCTION SPECIAL PARTS

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ZCF PRODUCTS

HEXAGON BOLT

DIN 933 Hexagon Head Bolts (Full Threaded) EN ISO 4017 Hexagon Head Bolts (Full Threaded) DIN 931 Hexagon Head Bolts (Half Threaded) DIN 4014 Hexagon Head Bolts (Half Threaded) DIN 960 Hexagon Head Bolts (Fine Threaded) DIN 961 Hexagon Head Bolts (Fine Threaded Up to Head) DIN 6921 Hexagon Head Bolts (with Flange) DIN 6914 Hexagon Head Bolts (High Strenght) DIN 7990 Hexagon Head Bolts for Steel Structures

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ZCF PRODUCTS

NUTS DIN 934 Hexagon Nuts DIN 555 Hexagon Head Nuts DIN EN ISO 4032 Hexagon Nuts DIN 6915 Hexagon High Strenght Nut DIN 6923 Hexagon Nut with Flange DIN 928 Square Weld Nut DIN 929 Hexagon Weld Nut DIN 985 Hexagon Nylon Insert Nut DIN 936 Hexagon Thin Nut DIN 439 Hexagon Thin Nut WHASHERS SPECIAL PRODUCTION BOLTS

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THE PREFFERABLE PARTNER : ZCF FASTENERS ZCF INDUSTRIES

  • AUTOMOTIVE
  • WHITE GOODS
  • MACHINERY
  • HIGWAY CONSTR.
  • RAILWAY
  • CONSTRUCTIONS
  • ENERGY
  • DEFENSE IND
  • OTHERS
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Capacity : 500.000.000 Pcs/Year

COLD FORGING SPECIAL PARTS, BOLTS AND NUTS PRODUCTION

  • Ø 4mm – 33 mm Special Part Former Machines
  • Bolt Former and Nut Former ( 12 PCS )
  • Screw and Tapping Machines ( 12 PCS )
  • Control Machines for nuts and bolts ( 2 pcs )
  • Heat Treatments ( QT Lines )
  • Raw Material Conditioning Lines : Normalising Furnace, Phosphate

plating and annealing of wire rods.

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11.000 Tons/year

ZCF ZIMAS COLD FORMING

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BOLTS AND NUTS MACHINES BOLTS AND NUTS MACHINES NYLON INSERT MACHINES

BOLTS AND NUTS TAPPING&THREAD ROLLING MACHINES

ACTIVITIES

MACHINING LINES

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PROCESS

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a

RAW MAETRIAL CONDITIONING LINES

ANNEALING FURNACES PHOSPAHTE UNITS WIRE DRAWING

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PROCESS

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COLD FORGING LINES LINES

  • Ø 4mm – 33 mm Special Part Former Machines
  • Bolt Former and Nut Former ( 12 PCS )
  • BoltFormesmahcines capacity : Ø6x100mm….Ø19x180mm ( M 6 --- M 18 )
  • NutFormerCapacity : ฀Ø4x40 … Ø33x90 ( M6---- m24 )
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PROCESS

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SCREW AND TAPPING MACINES LINES

  • M6…M18 BOLT
  • M4..M27 NUT
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ZCF ZIMAS COLD FORMING HARDENING PROCESS

The Quench and Tempering Hardening Continuous Furnace

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  • Heat Treatments in Vacum Furnaces – Nitruration
  • Heat Treatments in Fluidized Bed Furnaces –Nitruration
  • Isothermal Annealing –Cementation
  • Normalisation – Quenching and Tempering
  • Induction Hardening
  • Heat Treatments in Athmospheric Control Furnaces
  • Heat Treatments in Rotate Panel Furnaces

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HEAT TREATMENTS APPLICATIONS

HEAT TREATMENTS:

ZCF ZIMAS COLD FORMING HARDENING PROCESS

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  • 1. Forgins Press Line – Smeral

2.500 Tons

  • 2. Forgins Press Line – Eumuco

1.600 Tons

  • 3. Forgins Press Line – Smeral

1.600 Tons

  • 4. Forgins Press Line – Vaccari

1.300 Tons

  • 5. Forgins Press Line – Eumuco

1.000 Tons

  • 6. Forgins Press Line – Eumuco

1.000 Tons

  • 7. Forgins Press Line – Eumuco

1.000 Tons

  • 8. Forgins Press Line – Eumuco

1.000 Tons

  • 9. Forgins Press Line – Schulz-hydraulık

500 Tons

  • 10. Forgins Press Line – Eumuco

400 Tons

  • 11. Forgins Press Line – Zdaş

800 Tons

  • 12. Forgins Press Line – Hasenclever

400 Tons

  • 13. Forgins Press Line – Hasenclever-frıctıon

200 Tons

ACTIVITIES

HOT FORGING PRESS LINE: MAXI PRESS

HOT FORGING BOLT AND NUTS : M20 …… M150

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  • CNC Lathes … 24 Pcs
  • CNC Machining Centers… 11 Pcs
  • Grindings
  • Broaching,
  • Bolt and Nuts Machinery,
  • Plasma Cutting
  • Stamping
  • Wire Eresion

ACTIVITIES

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MACHINING LINES

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ZCF ZIMAS COLD FORMING INDOOR QUALITY TEST EQUIPMENTS

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Linear Inspection Equipments Thread Gauges Hardness Measurement Proof Test Profile Projection Surface Rougness Measurement Microstructure Analaysing % Sorting Machines

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  • Spectral Analysis
  • Micro Structrure Analysis
  • Graine Size Measure
  • Structure PhaseAnalysis
  • Decarburization
  • Hardness Analysis

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TECHNICAL LABAROTUARY SERVICES ZCF ZIMAS COLD FORMING INDOOR QUALITY TEST EQUIPMENTS

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  • Tensile Strength Tests
  • 3D Measurement
  • Crack Control
  • ( Magnetic Particle)
  • Eddyliner

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ZCF ZIMAS COLD FORMING INDOOR QUALITY TEST EQUIPMENTS TECHNICAL LABAROTUARY SERVICES

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PROSESLER LABORATUARY

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QUALITY CERTIFICATE

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“0” – “ZERO” PPM - OEM TARGET

ISO TS 16949 ISO 14001

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TOPCESAN: The Preferred Forging Company Establishment: 1987

WE ARE FORMING THE WORLD

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TOPCESAN TOPBAS CELIK SANAYI VE TICARET A.S.

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Topçesan has been founded in Bursa / Turkey in the Year 1987 withinthe Body of Topbaş Group

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Our Company has been establishedon aclosed areaof 29,000 m2in total.

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It has ISOTS16949 and ISO14001 Environmental Certificates

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We have 230 Employees. (Group )

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OUR ENDORSEMENT IN 2014 WAS € 12,000,000 ( Group ) ( OEM … 7.300.000 €)

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TOPCESAN is an Integrated Steel Forging Company which is managingall processes startingfrom Raw Material Supply, Chemical &Mechanical Analysis, Forging, Heat Treatment, Machining

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Contains Forging Workshop, Molding Room, Heat treatment, Special Machining Facilities. 01.

Integrated Steel Forging

FORGING FOR AUTOMOTIVE AND OTHER INDUSTRIES

  • Hot Forging : 11 hot forging press lines ranging from 400

tons to 2.500 tons. 02.

Forging Workshop:

  • Cold Forging : Cold Forging Presses.

0.100kg to 20 kg. 03.

Forging Parts Weight :

24,000 tons. 04.

Forging Capacity :

05.

100% crack check for the Automotive Industry.

Safety parts, transmission and suspension parts including wheel hubs, spindle carriers, motor fittings, tie rot ends, ball joints, gearshift parts, carrier pins and gear control handles. 06.

Main Parts :

ACTIVITIES

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QUALITY CERTIFICATES

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“0” – “ZERO” PPM - OEM TARGET

ISO TS 16949 ISO 14001

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EXPORT COUNTRIES

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CUSTOMERS

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1998 1999 2002 2010 2011 2012

FIAT BMW - WHEEL CONTROL

  • B. VIBRACOUSTIC

SAF HOLLAND SCHMITZ CARGOBUL ZF SACHS-GERMANY

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2013-2014

ZF LEMFORDER GERMANY BMW - GERMANY RENAULT ROLLS ROYCE MORE …

STRONG PARTNERSHIP WITH OEM- MILESTONES

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FORGED AND MACHINED PARTS

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FORGED AND MACHINED PARTS

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OYAK RENAULT–TURKEY PLANT

Injector Clamp

SAMPLES FORGED AND MACHINED PARTS

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FIAT – TURKEY PLANT

Wheel Hubs( Front and Rear), Gear Box Parts, Bushings etc

SAMPLES FORGED AND MACHINED PARTS

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BMW - GERMANY

  • Wheel Hubs( Rear) as Machined,

SAMPLES FORGED AND MACHINED PARTS

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ROLLS ROYCE -GERMANY

Wheel Hubs( Rear) as Machined

SAMPLES FORGED AND MACHINED PARTS

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PROVIDING PREFERABLE QUALITY STARTING FROM ROW MATERAILS UP TO MACHINED READY PARTS IN THE AUTOMOTIVE AND INDUSTRIAL BUSINESS

OUR MISSION

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THANK YOU FOR BEING OUR VALUED CUSTOMER AND PARTNER IN OUR GROWING BUSINESS

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KONTAKT BİLGİLERİ

facebook/topbasgroup twitter/topbasgroup info@topbasgroup.com.tr (0 224) 261 02 60 ( 7 Hat)

Demirtaş Organize Sanayi Bölgesi Mustafa KaraerCaddesi No:11 16369

BURSA / TÜRKİYE

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