Aeroworks - Introduction Aeroworks is a manufacturer and developer of - - PowerPoint PPT Presentation

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Aeroworks - Introduction Aeroworks is a manufacturer and developer of - - PowerPoint PPT Presentation

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Aeroworks - Introduction Aeroworks is a manufacturer and developer of high quality aircraft components. Quality products are designed and manufactured both as standard and to OEM requirements. Optimized for a wide range of applications in the

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Aeroworks - Introduction

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Aeroworks is a manufacturer and developer of high quality aircraft components. Quality products are designed and manufactured both as standard and to OEM

  • requirements. Optimized for a wide range of applications in the aviation and

related industries. Overview:

  • Founded in 2000
  • Product portfolio:
  • Aircraft Interior Hardware products: Latches, retainers and stowing devices
  • Aircraft Interior Composites products: Interior panels (entry door, sidewall, ceiling and lavatory

door) and seat parts

  • Built-to-print machining and assembly products
  • AS9100 / ISO 9001 certified Quality System
  • NADCAP certified (Heat treatment)
  • EASA Part 145 and 21G Approvals (Aeroworks Composites)
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Organization

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Aeroworks Holding B.V. Netherlands Aeroworks Hardware Netherlands

Aeroworks (Asia)

Thailand

Aeroworks Lao

Laos

Aeroworks Special Products

Netherlands

Aeroworks Composites

Netherlands

Aeroworks Composites (Asia) 1 (Cabin)

Thailand

Aeroworks Composites (Asia) 2 (Seating)

Thailand

More than 850 employees worldwide

Key management positions in Asia are European staff

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Aeroworks Hardware

Product scope

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Spigot Drawer slide Enigma retainer Door bolting latch D-latch Coat hook Lavatory Wall Latch with cover Doghouse latch Paperclip Bottle opener Door latches Knobs Turn retainer OHB latch Lavatory Door latch Stainless latch Aluminum latches

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Aeroworks Hardware Facilities

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Aeroworks (Asia)

  • 1 Facility 3,875 sqm
  • 350 employee
  • 200 Direct Labor
  • 50 Production control
  • 50 Quality
  • 35 Admin
  • 15 Engineering

Aeroworks Laos

  • 2 Facilities 4,230 sqm

(1,350 + 2,880)

  • 100 employee
  • 50 Direct Labor
  • 15 Production control
  • 20 Quality
  • 12 Admin
  • 3 Engineering
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Aeroworks Hardware Equipment

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Aeroworks (Asia) & Aeroworks Laos

  • 82 x CNC Mill
  • Brother
  • Haas
  • 26 machines equipped with 4th axis
  • 1 5-axis milling machine
  • 2 horizontal milling machines
  • 28 x CNC Lathe
  • Haas
  • Kia
  • Miyano
  • 9 Dual spindle (turn/mill)
  • 1 x Sheet metal Laser Cutter
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Aeroworks Hardware

Capabilities and material finish

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Capabilities

  • In-house research and development
  • Engineering & prototyping
  • Metal working
  • Surface grinding; manual and automated
  • Shoot peening
  • Automated Heat Treatment line (NADCAP)
  • Polish / brush finish
  • Chromating and Passivating
  • Anodizing (Type II Class 1, Type II Class 2)
  • Wet paint, Powder coat, Plasti-coat, Dry-film lube
  • Testing / measuring
  • Assembling
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Aeroworks Laos

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First facility opened in 2012 Operates as a extended workbench for Thailand facilities Second facility opened in 2016 Located Just over the Thai-Lao border:

  • Work force speaks Thai
  • Weekly truck transport between

locations

  • Lao – China have a free import-

export agreement

Aeroworks Thailand Aeroworks Laos

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Aeroworks Lao

Product scope

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Extended workbench

  • High volume parts
  • Sheet metal products
  • Sub assemblies
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Aeroworks Laos

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Capabilities

  • CNC milling & turning
  • CNC Laser cutting
  • Press brake
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Aeroworks Laos

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Capabilities

  • Heat treatment
  • Sandblasting
  • Deburring
  • Automated Surface Treatment lines
  • Chromate
  • Pasivation
  • Anodize (in process)
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Aeroworks Laos

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Expansion

  • 2 facilities completed
  • All operations currently consolidated in one facility
  • One facility (1,350 sqm) vacant
  • 1 ha of land still available for further expansion
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Aeroworks Composites

Product scope

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AW-169 Winglet Headrest Video-arm Fokker F-50 interior parts

Evaporator

Seat pans

Ducting

Seat backs

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SLIDE 14

Aeroworks Composites Facilities

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Aeroworks Composites (Netherlands)

  • 1 Facility 2,250 sqm
  • 20 employee
  • 8 Direct Labor
  • 1 Production control
  • 2 Quality
  • 1 Admin
  • 6 Engineering
  • 2 Test Lab Engineer

Aeroworks Composites (Asia) 2 (Seating)

  • 2 Facilities 3,050 sqm

(1,800+1,250)

  • 200 employee
  • 150 Direct Labor
  • 12 Production control
  • 20 Quality
  • 11 Admin
  • 7 Engineering

Aeroworks Composites (Asia) 1 (Cabin)

  • 1 Facilities 2,400 sqm
  • 145 employee
  • 86 Direct Labor
  • 12 Production control
  • 20 Quality
  • 20 Admin
  • 7 Engineering
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SLIDE 15

Aeroworks Composites Equipment

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Aeroworks Composites (Netherlands & Thailand)

  • 9 x 5-axis CNC
  • CMS
  • SMC
  • 8 x 3-axis CNC
  • Gantry router
  • Incl. 2x VM6 & 1x VM3 for molds
  • 5 x CNC prepreg cutter
  • Zünd
  • 30 x Press (small & large)
  • 6 x vacuum curing oven
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 Capabilities

  • CNC Pre-preg cutting
  • Manual lay-up production
  • Hot-press and oven curing capabilities
  • 3 and 5-Axis CNC trimming
  • Honeycomb core panel press (hot/cold)
  • Vacuum forming of plastic parts
  • In-house tooling design and manufacturing
  • Heat laminating for decorative materials
  • Filament winding
  • Paint shop
  • Assembly

Aeroworks Composites

Capabilities

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Aeroworks Composites

Cabin Products

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 Products manufactured

  • NH-90 door panels
  • Evaporator ducts
  • A320 and A330 Lavatory doors
  • Fokker Interiors (Part-21G / Part-145)
  • SSJ door interiors assemblies
  • A350 pelmets assemblies
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Aeroworks Composites

In-house tool manufacturing

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 Manufacturing of molds & jigs in house

  • Shorter lead times
  • Better control over design and quality
  • Reduced breakdown for repairs and

maintenance of tooling

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 Products manufactured

  • Backrest structures and assemblies
  • Articulating Seat Pan assemblies
  • Non-articulating Seat Pan assemblies
  • Legrest

Capacity to produce:

  • 3000 seat pans / week
  • 3000 seat backs / week

Aeroworks Composites

Seating Products

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Aeroworks Test Laboratory

Specialized in aircraft interiors testing

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Heat Release (OSU) Smoke Density Toxicity Flammability

  • Vertical 12 and 60 second
  • Horizontal H2.5 and H4
  • 60 and 45-degree

Static test bench Inquiries: Testlab@aeroworks.nl The Hague, the Netherlands AS9100 Certified CAA-NL recognized

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Aeroworks Special Products

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 Aeroworks Special Products (ASP) acts as the developing-, tooling- and prototyping department for Aeroworks Europe- and Asia.  With capabilities varying from 3-axis CNC milling to drop-hammer forging, a wide range of products and customers are served.  Research and Development located at the same office, enables efficient Engineering and quick turnaround, from sketch to prototype.  Production processes are monitored and improved by ASP at a continuous basis (continuous improvement).

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Aeroworks

Research & Development

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 >45 Engineers in Europe and Asia to support customer, development and production on side High tech equipment combined with dedicated knowhow and cost efficient manufacturing technologies;  Extensive R&D capabilities and quick mold manufacturing for

  • ptimized development support;

 In-house test capabilities

  • Static load and fatigue test bench
  • Acclimating chamber for burning sample
  • Burning chamber for Vert./Hor. burn test
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Aeroworks

Quality

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2000 Aeroworks founding 2006 Establishment

  • f Aeroworks

Composites 2015 Delivery of parts for first A350 production shipsets

2016 Lao 2nd facility and ACA-3 in

  • peration;

Ready for industry ramp- up and future expansion:

  • A320neo / B737max
  • A350 / B787
  • A330 neo
  • A220 /C-Series
  • E2-jet
  • SSJ-100
  • ATR
  • MRJ

2020 Preferred supplier and development partner for interior parts on all new build aircraft types. New company HQ in Netherlands with additional capacity to support prototypes, small series etc.

Product and Service focus

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Customers

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Thank you for your attention

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 More information:

  • www.aeroworks.nl
  • sales@aeroworks.nl
  • +(31) 227 503 800