A First Course on Kinetics and Reaction Engineering Class 17 on - - PowerPoint PPT Presentation

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A First Course on Kinetics and Reaction Engineering Class 17 on - - PowerPoint PPT Presentation

A First Course on Kinetics and Reaction Engineering Class 17 on Unit 17 Where Were Going Part I - Chemical Reactions Part II - Chemical Reaction Kinetics Part III - Chemical Reaction Engineering A. Ideal Reactors - 17.


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SLIDE 1

A First Course on Kinetics and Reaction Engineering

Class 17 on Unit 17

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SLIDE 2

Where We’re Going

  • Part I - Chemical Reactions
  • Part II - Chemical Reaction Kinetics
  • Part III - Chemical Reaction Engineering
  • A. Ideal Reactors
  • 17. Reactor Models and Reaction Types
  • B. Perfectly Mixed Batch Reactors
  • C. Continuous Flow Stirred Tank Reactors
  • D. Plug Flow Reactors
  • E. Matching Reactors to Reactions
  • Part IV - Non-Ideal Reactions and Reactors

2

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SLIDE 3

Reaction Engineering

  • Objectives
  • Construct accurate mathematical models of real world reactors
  • Use those models to perform some engineering task
  • Tasks
  • Reaction engineering: studies involving an existing reactor
  • Reactor design: specifying a reactor that doesn’t yet exist along with its operating procedures
  • Real world reaction engineering
  • Maximize the rate of profit realized by operating the overall process (not just the reactor)
  • Integration of the reactor into the overall process may place constraints upon the reactor

design and operating conditions

  • Generally
  • generate the desired product as fast as possible
  • with the highest selectivity possible
  • using as little energy as possible
  • in as small a reactor volume as possible
  • while maintaining
  • reliability
  • perability
  • environmental compatibility
  • safety

3

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SLIDE 4

Ideal Reactor Design Equations

Batch Reactor

dni dt = V νi, jrj

j=all reactions

  • Q −

W = dT dt ni ˆ Cpi

( )

i=all species

+V rjΔH j

( )

j=all reactions

− dP dt V − P dV dt

CSTR

  • ni
  • V

dV dt + V

  • V

d ni dt − niV

  • V 2

d V dt = ni

0 −

ni +V νi, jrj

j=all reactions

  • Q −

W =

  • ni

ˆ Cpi dT

T 0 T

⎛ ⎝ ⎜ ⎞ ⎠ ⎟

i=all species

+V rjΔ H j T

( )

j=all reactions

+ V

  • V
  • ni ˆ

Cpi

( )

i=all species

dT dt ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ −V dP dt ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ + P dV dt ⎛ ⎝ ⎜ ⎞ ⎠ ⎟

4

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SLIDE 5

Ideal Reactor Design Equations

Steady State CSTR

0 = ni

0 −

ni +V νi, jrj

j=all reactions

  • Q −

W =

  • ni

ˆ Cpi dT

T 0 T

⎛ ⎝ ⎜ ⎞ ⎠ ⎟

i=all species

+V rjΔ H j T

( )

j=all reactions

PFR

∂ ni ∂z = πD2 4 νi, jrj

j=all reactions

− πD2 4 V ∂ ni ∂t + πD2 ni 4 V 2 ∂ V ∂t πDU Te −T

( ) =

  • ni ˆ

Cpi

i=all species

⎛ ⎝ ⎜ ⎜ ⎞ ⎠ ⎟ ⎟ ∂T ∂z + πD2 4 rjΔH j

( )

j=all reactions

+ πD2 4 V

  • ni ˆ

Cpi

( )

i=all species

∂T ∂t − πD2 4 ∂P ∂t

5

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SLIDE 6

Ideal Reactor Design Equations

Steady State RFR

∂ ni ∂z = πD2 4 νi, jrj

j=all reactions

πDU Te −T

( ) =

  • ni ˆ

Cpi

i=all species

⎛ ⎝ ⎜ ⎜ ⎞ ⎠ ⎟ ⎟ ∂T ∂z + πD2 4 rjΔH j

( )

j=all reactions

∂ P ∂ z = − G gc 4 π D2 ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ ∂ V ∂ z − 2 fG2 ρD ∂ P ∂ z = −1− ε ε 3 G2 ρΦsDpgc 150 1− ε

( )µ

ΦsDpG +1.75 ⎡ ⎣ ⎢ ⎢ ⎤ ⎦ ⎥ ⎥

(Unpacked Tube) (Packed Bed)

6

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SLIDE 7

Typical Kinetics Behavior and Reaction Classification

  • Typical kinetics behavior
  • As T increases, the rate increases
  • final conversion decreases for exothermic; increases for endothermic reactions
  • As concentration or partial pressure of reactants decreases, the rate decreases
  • As the concentration or partial pressure of products increases, the rate decreases for

reversible reactions; is not strongly affected for irreversible reactions

  • Reaction Classification
  • Auto-thermal reactions: the (exothermic) heat of reaction is sufficiently large to heat the

reactants to reaction temperature

  • Auto-catalytic reactions: rate increases as the product concentration increases
  • Reactant Inhibited Reactions: rate decreases as the reactant concentration increases
  • Product Inhibited Reactions: rate decreases as the product concentration increases
  • Parallel Reactions
  • A → B
  • A → C
  • Series Reactions
  • A → B
  • B → C
  • Series-Parallel Reactions
  • A + B → R + S
  • R + B → T + S

7

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SLIDE 8

Questions?

8

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SLIDE 9

Exam Procedure

9

  • When you arrive
  • Place coats, hats, backpacks, etc. along the front or side walls of the room
  • Take only pencil, eraser and/or pen to your seat
  • The exam will not begin until everyone is seated
  • Once the exam starts, you may not leave the room
  • If you leave, you must turn in your exam before doing so, and you will not be permitted to

resume the exam

  • Therefore, use the restroom prior to the exam
  • The exam will end at 10:50 AM
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SLIDE 10

Solution to the Practice Exam

10

  • 1. Which of the following is the Arrhenius expression?

a. b. c. d. e.

  • 2. True or false? Every mechanism has a rate-determining step.
  • 3. A Lineweaver-Burke plot is (choose all that are true)
  • a. a plot of a linearized form of a Michaelis-Menten kinetic expression
  • b. used to determine whether the kinetics of an enzyme-catalyzed reaction obey Michaelis-

Menten kinetics

  • c. used to determine the values of the parameters appearing in a Michaelis-Menten kinetic

expression

  • d. parabolic in shape with the concave side facing up
  • e. parabolic in shape with the concave side facing down

K j = exp −ΔG j RT ⎧ ⎨ ⎪ ⎩ ⎪ ⎫ ⎬ ⎪ ⎭ ⎪ k j = exp ΔS j R ⎧ ⎨ ⎪ ⎩ ⎪ ⎫ ⎬ ⎪ ⎭ ⎪ exp −ΔH j RT ⎧ ⎨ ⎪ ⎩ ⎪ ⎫ ⎬ ⎪ ⎭ ⎪ K j = K0, j exp −ΔH j RT ⎧ ⎨ ⎪ ⎩ ⎪ ⎫ ⎬ ⎪ ⎭ ⎪ k j = k0, jT a exp −E j RT ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ k j = k0, j exp −E j RT ⎛ ⎝ ⎜ ⎞ ⎠ ⎟

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SLIDE 11
  • 4. The age function is measured by applying a stimulus and measuring a

response.

  • a. The stimulus is applied at the inlet to the reactor and the response is measured at the inlet to

the reactor.

  • b. The stimulus is applied at the outlet from the reactor and the response is measured at the
  • utlet from the reactor.
  • c. The stimulus is applied at the outlet from the reactor and the response is measured at the inlet

to the reactor.

  • d. The stimulus is applied at the inlet to the reactor and the response is measured at the outlet

from the reactor.

  • e. The stimulus can be applied at either the inlet or the outlet of the reactor, and the response is

measured at the other location.

  • 5. The limiting values of the age function are
  • a. F(0) = 1 and F(1) = ∞
  • b. F(1) = 0 and F(∞) = ∞
  • c. F(0) = 1 and F(1) = ∞
  • d. F(0) = 0 and F(∞) = 1
  • e. F(0) = -∞ and F(1) = ∞

11

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SLIDE 12
  • Stable species: C7H8, Cl2, C7H7Cl and HCl
  • Reactive intermediates: Al2Cl6, HCl−AlCl3−AlCl3, HCl−AlCl3, Cl2−AlCl3 and

AlCl4−C7H8Cl

  • There is no rate determining step, therefore write rate with respect to a

reactant or product

  • Not acceptable, eliminate concentrations of reactive intermediates
  • Step 1 is equilibrated:
  • Conservation of catalyst:
  • Bodenstein steady state approximation on all but two of the reactive intermediates:

12

Problem 1

r

C7H8 = k3 f Cl2 − AlCl3

[ ] C7H8 [ ]− k3r AlCl4 − C7H8Cl [ ]

K1 = Al2Cl6

[ ] HCl

[ ]

HCl − AlCl3 − AlCl3

[ ]

C0 = Al2Cl6

[ ]+ HCl − AlCl3 − AlCl3 [ ]

+0.5 HCl − AlCl3

[ ]+ 0.5 Cl2 − AlCl3 [ ]+ 0.5 AlCl4C7H8Cl [ ]

0 = k3 f Cl2 − AlCl3

[ ] C7H8 [ ]− k4 f AlCl4 − C7H8Cl [ ]

0 = k1 f Al2Cl6

[ ] HCl

[ ]− k1r HCl − AlCl3 − AlCl3

[ ]

0 = k2 f HCl − AlCl3 − AlCl3

[ ] Cl2 [ ]− k2r HCl − AlCl3 [ ] Cl2 − AlCl3 [ ]

+k4 f AlCl4 − C7H8Cl

[ ]− k5 f HCl − AlCl3 [ ] Cl2 [ ]+ k5r Cl2 − AlCl3 [ ] HCl

[ ]

(1) (2) (3) (4) (5) (6)

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SLIDE 13
  • Solve equations (1) through (5) simultaneously to get expressions for

[Al2Cl6], [HCl−AlCl3−AlCl3], [HCl−AlCl3], [Cl2−AlCl3] and [AlCl4−C7H8Cl]

  • Substitute the resulting expressions for [Cl2−AlCl3] and [AlCl4−C7H8Cl] into

equation (6)

13

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SLIDE 14
  • Let A = C3H6, B = C6H6 and Z = C9H14 so A + B → Z
  • Given: V = 3.27 L, T = 500 K, P0 = 340 mm Hg, and a data set with values
  • f t and P
  • Mole balance design equation:
  • Eliminate PA and PB
  • Separate variables and integrate
  • Linearize the equation

14

Problem 2

dnA dt = −kVP

AP B

P

A = nART

V P

B = nBRT

V = nB

0 − nA 0 + nA

( )RT

V dnA dt = − k RT

( )

2

V nA nB

0 − nA 0 + nA

( )

dnA nA nA

0 − nB 0 − nA

( )

nA nA

= k RT

( )

2

V dt

t

⇒ −1 nA

0 − nB 0 ln

nB

0 − nA 0 + nA

nA ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ nA nB ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ ⎡ ⎣ ⎢ ⎤ ⎦ ⎥ = k RT

( )

2

V t y = −1 nA

0 − nB 0 ln

nB

0 − nA 0 + nA

nA ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ nA nB ⎛ ⎝ ⎜ ⎞ ⎠ ⎟ ⎡ ⎣ ⎢ ⎤ ⎦ ⎥ x = RT

( )

2

V t y = kx

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SLIDE 15
  • Fit y = kx to the data by calculating x and y for each data point and then

fitting numerically

  • To do so need values for nA0, nB0 and nA for each data point
  • Fitting will yield r2, a model plot and the value of the slope, in this case k

with its uncertainty

  • If r2 is close to 1.0 AND the data in the model plot scatter randomly from the line by a small

amount (no systematic deviations), the rate expression is acceptable. 15

ntot

0 = P0V

RT nA

0 = 2

3 ntot nB

0 = 1

3ntot ntot = PV RT ntot = ntot

0 −ξ ⇒ ξ = ntot 0 − ntot

nA = nA

0 −ξ

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SLIDE 16
  • Given: V = 276 cm3, T = 505 K and a data set including values of P, ṅA0,

ṅI0 ( = ṅI) and ṅS for each experiment

  • Mole balance design equation:
  • Linearize the equation
  • Fit y = k1x to the experimental data by calculating x and y for each data

point and then fitting numerically

  • To do so, need ṅA and PA for each data point
  • Fitting will yield r2, a model plot and the value of the slope, in this case k

with its uncertainty

  • If r2 is close to 1.0 AND the data in the model plot scatter randomly from the line by a small

amount (no systematic deviations), the rate expression is acceptable. 16

Problem 3

  • nA −

nA

0 = −k1VP A

y = k1x y = nA − nA x = −VP

A

  • nS =

nS

0 +ξ = ξ

  • nA =

nA

0 −ξ

P

A =

nA

  • ntot

P =

  • nA

0 −ξ

  • nA

0 +

nI

0 + 2ξ P

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SLIDE 17

Where We’re Going

  • Part I - Chemical Reactions
  • Part II - Chemical Reaction Kinetics
  • Part III - Chemical Reaction Engineering
  • A. Ideal Reactors
  • 17. Reactor Models and Reaction Types
  • B. Perfectly Mixed Batch Reactors
  • 18. Reaction Engineering of Batch Reactors
  • 19. Analysis of Batch Reactors
  • 20. Optimization of Batch Reactor Processes
  • C. Continuous Flow Stirred Tank Reactors
  • D. Plug Flow Reactors
  • E. Matching Reactors to Reactions
  • Part IV - Non-Ideal Reactions and Reactors

17