3D Filament Recycler (Project TEO) TEAM D2 - Fila(men) Abdulaziz - - PowerPoint PPT Presentation

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3D Filament Recycler (Project TEO) TEAM D2 - Fila(men) Abdulaziz - - PowerPoint PPT Presentation

Jan 12, 2024 42 likes •176 views

3D Filament Recycler (Project TEO) TEAM D2 - Fila(men) Abdulaziz Abdulghafour Marc Hsu Nicole Tabac Micki Yasuda 1 2 Project Description Financial Sponsor: W.L.Gore Advisor & Mentor: Chuck Vallance Design a 3D Filament

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SLIDE 1

3D Filament Recycler (Project TEO)

TEAM D2 - Fila(men)

Abdulaziz Abdulghafour Marc Hsu Nicole Tabac Micki Yasuda 1

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SLIDE 2

Project Description

Nicole 11/7/17 3D Filament Recycler

  • Financial Sponsor: W.L.Gore
  • Advisor & Mentor: Chuck Vallance
  • Design a 3D Filament Recycler for Fusion

Deposition Modeling(FDM) Printers

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3 Main Functions

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Shredder, Extruder, and Spooler

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Recycling PLA and ABS

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Producing 1.75 mm diameter (Ø) filament

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Complete Assembly

3 Figure 2: Side View of Full Assembly Figure 1: Isometric View of Full Assembly

  • Length: ~28”
  • Height: ~25”
  • Depth: ~12.5”

Marc 11/7/17 3D Filament Recycler

H L

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SLIDE 4

Design Description - Shredder

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  • 13-⅜” X 12” feed
  • 24 total teeth
  • 2 shafts

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⅜” Ø with key

  • 4 gears

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4.22” Ø

  • 1 motor

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½ rev/s

Figure 3: Isometric View of Shredder

Micki 11/7/17 3D Filament Recycler

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SLIDE 5

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  • 24 alternating teeth

○ 1” thick, 1” base Ø

  • Small Tooth

○ ½” away from base Ø

  • Big Tooth

○ ~1” away from base Ø

Design Description - Shredder

Figure 4: Small Shredder Tooth Figure 5: Big Shredder Tooth

Micki 11/7/17 3D Filament Recycler

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SLIDE 6

Design Description - Extruder

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  • Hopper

○ 3” X 1-½” feed

  • Auger

○ 10” long, 1” Ø

  • Housing

○ 8-¾” long, 1-½” OD

  • Heating Chamber

○ 6” long, 1” ID

  • Nozzle

○ 1.75mm (.0688”) Ø

Figure 6: Dimetric View of Extruder Figure 7: Exploded View of Extruder

Marc 11/7/17 3D Filament Recycler

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SLIDE 7

Design Description - Spooler

7 Figure 8: Side View of Spooler Figure 9: Exploded View of Spooler

Nicole 11/7/17 3D Filament Recycler

  • Standard spool

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6-½” flange Ø

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1” ID

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~4” wide

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1 kg of filament

  • ¾” Ø UHMW rod
  • Compact DC Motor
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SLIDE 8

Design Requirements

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Customer Requirement Design Solution

  • Safety
  • Enclosed moving parts
  • Filament Diameter
  • Extruder nozzle type
  • Reliability
  • Testing machine/components
  • Durability
  • Use of materials
  • Affordable
  • Use already made parts
  • 3 Functions
  • Includes: shredding, extruding, &

spooling

  • Size (Dimensions)
  • Enough to shred biggest failed

piece

  • Aesthetics
  • Encase with Aluminum housing

Micki 11/7/17 3D Filament Recycler

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SLIDE 9

Schedule & Budget

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Aziz 11/7/17 3D Filament Recycler

Table 1: Budget

  • Funding from W.L.Gore

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$2000

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SLIDE 10

Schedule & Budget

  • Currently on schedule

10 Figure 10: Gantt Chart for Remainder of Semester

Aziz 11/7/17 3D Filament Recycler

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SLIDE 11

Schedule & Budget

  • 11

Figure 11: Gantt Chart for Spring Semester

Aziz 11/7/17 3D Filament Recycler

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SLIDE 12

Questions?

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11/7/17 3D Filament Recycler

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References

[1] "McMaster-Carr", Mcmaster.com, 2017. [Online]. Available: https://www.mcmaster.com/. [Accessed: 04- Nov- 2017]. [2] "The Home Depot", Homedepot.com, 2017. [Online]. Available: https://www.homedepot.com/. [Accessed: 05- Nov- 2017]. [3] T. Bergman, A. Lavine, F. Incropera and D. Dewitt, Fundamentals of Heat and Mass Transfer, 7th ed. John Wiley & Sons, 2017.

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11/7/17 3D Filament Recycler