1/28/2020 KPCL INFRA-STRUCTURE - ACR KPCL INFRA-STRUCTURE - ACR - - PDF document

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1/28/2020 KPCL INFRA-STRUCTURE - ACR KPCL INFRA-STRUCTURE - ACR - - PDF document

May 09, 2023 535 likes •629 views

1/28/2020 Kirloskar The Beginning KIRLOSKAR PNEUMATIC CO. LIMITED A Kirloskar Group Company 1888 WELCOME TO ALL DELEGATES Iron Plough Today Multitude of Engineering Businesses 28-Jan-20 Presentation by: Rajesh Hotwani 1

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SLIDE 1

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28-Jan-20 1

KIRLOSKAR PNEUMATIC CO. LIMITED

A Kirloskar Group Company

WELCOME TO ALL DELEGATES

Presentation by: Rajesh Hotwani

Kirloskar  The Beginning 1888 

Iron Plough

Today 

Multitude of Engineering Businesses

28-Jan-20 2 Presentation by: Rajesh Hotwani 28-Jan-20 3

Kirloskar Group Overview

Presentation by: Rajesh Hotwani 28-Jan-20 4

South East Middle East Africa America Europe Indian Sub-Con

Singapore Dubai Kenya Panama Germany Sri Lanka Indonesia Iraq Zambia Guatemala Amsterdam Nepal Malaysia Egypt Tanzania Honduras Bangladesh Philippines Iran South Africa Colombia Bhutan Taiwan Saudi Arabia Botswana Pakistan Myanmar Morocco Ghana Vietnam Oman Lebanon Thailand Malawi Nigeria Syria Namibia

KIRLOSKAR GROUP- GLOBAL PRESENCE

Presentation by: Rajesh Hotwani

KIRLOSKAR PNEUMATIC CO. LIMITED

28-Jan-20 5

DIVISIONS:

  • AIR CONDITIONING, REFRIGERATION & PROCESS GAS DIVISION ( ACR & PGS )
  • AIR COMPRESSOR DIVISION ( ACD)
  • TRANSMIISSION ( TRM )

Plants : Area Built-up

  • Hadapsar (Pune) 27 Acres 30625 Sq.m
  • Saswad ( Pune) 65 Acres 10250 Sq.m

Presentation by: Rajesh Hotwani 1/28/2020 KPCL Presentation

Mr Shantanurao Kirloskar start up of K110 (KC) Compressor in 1963 Mrs .Yamutai Kirloskar during K110 (KC) Export Ceremony First K110 ( KC ) Compressor Export in Year 1965

Refrigeration compressor Journey Started…

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SLIDE 2

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KPCL INFRA-STRUCTURE - ACR

28-Jan-20 7

INSPECTION & TESTING CMM CNC MACHINING CENTRES ASSEMBLY LINE FABRICATION PAINTING

Presentation by: Rajesh Hotwani 28-Jan-20 8

KPCL INFRA-STRUCTURE - ACR

Presentation by: Rajesh Hotwani 28-Jan-20 9

CRANKCASE MACHINING CENTRE.

LINE BORE ACCURACY OF HIGHEST ORDER CONSISTENT QUALITY OF CRANKCASE COMPLETE OPERATION IN 2 SETUPS CAPACITY ENHANCEMENT BY 50%

Presentation by: Rajesh Hotwani

CONNECTING ROD MACHINING

10 28-Jan-20 Presentation by: Rajesh Hotwani

CONNECTING ROD INSPECTION

28-Jan-20 11

  • Center distance
  • Bend
  • Twist (skewness)
  • Weight
  • Big end diameter
  • Small end diameter
  • Bore cylindricity
  • Parallelism
  • Perpendicularity
  • Width

Presentation by: Rajesh Hotwani 28-Jan-20 12

KPCL INFRA-STRUCTURE

COORDINATE MEASUREMENT MACHINE (CMM)

  • CONCENTRICITY
  • PARALLELISM
  • RUNOUT
  • ROUNDNESS
  • FLATNESS
  • ANGLES
  • SYMMETRY
  • FLATNESS
  • ANGLES
  • CENTER DISTANCES
  • PARALLELISM
  • PERPENDICULARITY

GEOMETRICAL PARAMETERS

Presentation by: Rajesh Hotwani

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SLIDE 3

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28-Jan-20 13

KPCL INFRA-STRUCTURE

CRANKSHAFT MACHINING FLYWHEEL/PULLEY BALANCING

Presentation by: Rajesh Hotwani

KCX ASSEMBLY LINE

28-Jan-20 14 Presentation by: Rajesh Hotwani 28-Jan-20 15

ACR EQUIPMENTS: RECIP COMPRESSORS

  • Over 40,000 compressors in

field.

  • Over 10,000 KCX

compressors working satisfactorily

  • Large customer base across

India & the globe.

  • Installations in over 30

countries for more than 15 applications.

KC KCX AC PC FK

Breweries/Beverage Fisheries / Meat Potato / fruits / Vegetables Ice Cream /Milk Processing Ice Plant / Chem./ Pharma Power Plants / Petrochem.

KIRLOSKAR IS WORLD’S LARGEST MANUFACTURER AND SUPPLIER OF OPEN TYPE AMMONIA REFRIGERATION COMPRESSOR

Presentation by: Rajesh Hotwani

KCX REFRIGERATION COMPRESSOR FEATURES

28-Jan-20 16

  • Robust Frame Construction
  • Broad Foot Spacing
  • Air Cooled Cylinder Heads
  • Simple VLD Arrangement.
  • Loading at Low pressure (6 to 8 Kg/sq.cm)
  • Modified Pump design – Internal Gear pump
  • Efficient Delivery valve design – Combined

Delivery valve seat and Suction stroke limitor.

Presentation by: Rajesh Hotwani 28-Jan-20 17

  • FEATURES:
  • All steel fabricated Crankcase, Modular Construction
  • Protection against liquid hammer, Efficient heat dissipation
  • Quick service access for Maintenance
  • KCX SERIES : 1 to 12 Cylinder in I stage and II stage
  • Heavy Duty Industrial Refrigeration Applications suitable for Low temp
  • applications with refrigerants like NH3 ( Ammonia), R22, & other HFC’s

KCX SERIES AIR COOLED COMPRESSORS

Presentation by: Rajesh Hotwani

NEW PCX2 REFRIGERATION COMPRESSOR

28-Jan-20 18

  • Higher COP at full & part load operation.
  • High efficiency suction & delivery valve.
  • Power efficient.
  • Low vibration & noise level.
  • Compact design – Lower foot print.
  • Suitable for all refrigerants.
  • Direct drive & Belt driven arrangement.

.

Presentation by: Rajesh Hotwani

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SLIDE 4

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PRODUCT OFFERING - SKID

28-Jan-20 19

ENGINEERED SKID DIRECT DRIVE

Presentation by: Rajesh Hotwani

A compact microprocessor can be physically mounted on the compressor skid. Contr trol

  • ller Functi

tions ns are:

  • Contr

trol

  • l:
  • Start / Stop
  • Capacity Modulation through CCSV
  • Prote
  • tecti

tion:

  • n:
  • High Discharge Pressure / Temperature
  • High Intermediate Pressure
  • Low Suction Pressure
  • Low Oil Differential pressure
  • Diagnost

nostics: Real time operating parameters are available for trouble shooting as controller is equipped with RMS.

  • Mainte

tenan nance Monitor tor: On time maintenance alert & its execution to meet the service life of a product. This will contribute to reduce the Total Cost of Ownership.

KIRLOSKAR REMOTE MANAGEMENT SYSTEM

Presentation by: Rajesh Hotwani 21

KIRLOSKAR REMOTE MANAGEMENT SYSTEM

Presentation by: Rajesh Hotwani 28-Jan-20

When controller is connected to a network one can get information

  • f:
  • Real time operating parameters
  • Auto alerts of Alarm & Safety trips
  • Set / Reset Alarm ,Safety trip & operating parameters
  • Auto mail of log data every week / month.
  • Auto alerts message & email for periodical maintenance

KIRLOSKAR REMOTE MANAGEMENT SYSTEM

Presentation by: Rajesh Hotwani 28-Jan-20

KFSR- STEP TOWARDS DIGITALIZATION

28-Jan-20 23 Presentation by: Rajesh Hotwani 28-Jan-20 24

KFSR- STEP TOWARDS DIGITALIZATION

Presentation by: Rajesh Hotwani

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SLIDE 5

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28-Jan-20 25

KFSR: SERVICE REQUEST MENU

Presentation by: Rajesh Hotwani

ACR (E) SIGNIFICANT CUSTOMERS

26 28-Jan-20 Presentation by: Rajesh Hotwani

KRX Screw Package Scope :

Screw Compressor Motor Oil Separator with filters Lubrication Circuit Oil Cooling Instrumentation Economizer Electronic Control panel Hazardous Area Automatic Variable vi Noise hood*

Capacity Ranging From 40 KW To 1500 KW*

SCREW COMPRESSOR PACKAGE

28-Jan-20 27 Presentation by: Rajesh Hotwani 28-Jan-20 28

HOWDEN - WRV SERIES COMPRESSORS

Presentation by: Rajesh Hotwani

Indian Oil Corporation Limited Capacity - 18000 kg/hr Pressure - 14 kg/cm2 a Medium - Propane Hindustan Lever Limited Capacity - 1200 kg/hr Pressure - 15 kg/cm2 a Medium – NH3 Indian Oil Corporation Limited Capacity - 43000 kg/hr Pressure - 18 kg/cm2 a Medium - Propylene

PROJECTS-REFRIGERATION SYSTEMS

28-Jan-20 29 Presentation by: Rajesh Hotwani 28-Jan-20

REFRIGERATION SYSTEMS

SCREW COMPRESSOR PACKAGES

SCREW COMPRESSOR PACKAGES

30 Presentation by: Rajesh Hotwani

  • Operating T

emperature : (-)35 deg C / (+)40 deg C

  • Refrigerant : Ammonia
  • T
  • tal Refrigeration Capacity : 1330 TR
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SLIDE 6

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28-Jan-20

REFRIGERATION SYSTEMS

SCREW COMPRESSOR PACKAGES

31 Presentation by: Rajesh Hotwani

  • Operating Temperature : (-)35 deg C

/ (+)40 deg C

  • Refrigerant : Ammonia
  • T
  • tal Refrigeration Capacity : 315 TR

SCREW COMPRESSOR PACKAGES

  • Operating Temperature : (-) 40 deg C

/ (-)3 deg C

  • Refrigerant : Ammonia

SCREW COMPRESSOR PACKAGES

32 28-Jan-20 Presentation by: Rajesh Hotwani 28-Jan-20 33

SCREW COMPRESSOR PACKAGES

  • Operating T

emperature : (-) 3 deg C / 40 deg C

  • Refrigerant : Ammonia

Presentation by: Rajesh Hotwani

SCREW COMPRESSOR PACKAGES

  • Operating T

emperature : 317 TR @ Minus 10 / 310TR @ 2 DegC

  • Refrigerant : Ammonia

28-Jan-20 34 Presentation by: Rajesh Hotwani 28-Jan-20 35

SCREW COMPRESSOR PACKAGES

  • Operating T

emperature : 259 TR & 213 @ (-) 40 / (-)10

  • Refrigerant : Ammonia

Presentation by: Rajesh Hotwani

SIGNIFICANT CUSTOMERS - SCREW

36 28-Jan-20 Presentation by: Rajesh Hotwani

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37 Presentation by: Rajesh Hotwani 28-Jan-20

SIGNIFICANT CUSTOMERS - SCREW ULTRA EFFICIENT STEAM DRIVEN VAPOUR ABSORPTION CHILLER

28-Jan-20 38 Presentation by: Rajesh Hotwani 28-Jan-20 39

Thank You

Presentation by: Rajesh Hotwani