Worlds First Vertical Embroidery Machine Email : info@nantex in. - - PowerPoint PPT Presentation

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Worlds First Vertical Embroidery Machine Email : info@nantex in. - - PowerPoint PPT Presentation

Jul 22, 2023 353 likes •585 views

Worlds First Vertical Embroidery Machine Email : info@nantex in. Phone +91 9811203276 Info @nantex. In www.nantex.in About Us Nantex Machineries was founded in the year 2009 with the purpose of inventing & innovating new technology

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World’s First Vertical Embroidery Machine

Email : info@nantex in. Phone +91 9811203276 Info @nantex. In www.nantex.in

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About Us

  • Nantex Machineries was founded in the year 2009 with the

purpose of inventing & innovating new technology machines for textiles and automation industry.

  • For us, customer satisfaction comes first; to achieve this goal,

we have been consistently trying to deliver impeccable range

  • f products. Our perseverance towards maintaining world class

standards has helped us establish our company firmly in the

  • industry. We have our own R&D team & are working on

developing our own manufacturing capacity to produce new developed products. We are assisted in this endeavour by our team of highly qualified and experienced professionals.

  • Some of the quality features due to which these products are

appreciated include low maintenance, easy to use, durability, reliable and cost-effectiveness.

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Presentation Overviews

Details about the Project Market Survey & Current Statistics Technology Innovation Incorporated in this New Embroidery Machine Outstanding Features compared to Existing Product in the market % Utilization / man power / Automation involved in this Product Product Life Cycle Cost Analysis Productivity of new Schifflie compared to other products in the market Overall Growth rate in Schifflie Embroidery against Increase in Demand Product lifecycle Cost Analysis Space Utilization for machine installation Maximum possibility of endless repeat designs through this machine About the Machine Publishes

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Details about the Project

Nantex brings its first invented product in the textile industry – Vertical Embroidery Machine. Model – VEM 1 - 4072 (Single Width) Model-VEM-120-(Single Width) Model-VEM-150-(Single Width)

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Market Survey & Current Statistics

Global Embroidery Industry’s overview

The Global Embroidery Industry is one of the most important sectors of the economy in terms of investment, revenue, and trade and employment generation all over the world. Embroidery industry has short product life cycle, tremendous product variety, volatile and unpredictable future demand in the global market. Also by introducing advanced techniques incorporated in this new Nantex Vertical Embroidery Machine multiple value addition of the end product leads to greatest profit margin and viable payback period in new textile projects.

Overview of the Embroidery Industry and Indian scenario

The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum. Realizing the huge potential of embroidery, some large players have entered the sector. Embroidery, till a decade ago, was largely in the unorganized sector, with very small units, typically with 2 and 4 embroidery machines. Now a days, organized players’ account for 80% of the market. The market is also slowly moving from largely unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico, Rosebys, Kids at Home, KurlOn, Westside, and Star, etc...

Note: This information taken from web links.

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Technology Innovation Incorporated in this New Embroidery Machine

Till today we are doing schiffli (all over) embroidery in wrong direction meaning against grain line of the fabric. This has always had a negative effect on the cost efficiency

  • f such embroidered products across globe. Though embroidery has always fascinated

designers from both apparel & home world - it has remained mostly restricted to upper & niche market. By bringing in the revolutionary change in the schiffli machine - where in embroidery could be done along the grain of any fabric – like knitted (Hosiery)fabric Till today in multi head machine embroidery can’t be possible without backing for knitted

  • fabrics. In schiffli machine without stretch embroidery cant be possible in knitted fabrics.

In our machine it is possible and we have been able to solve this long lasting problem of this industry.

Machine Picture Model VEM 1- 150 Knitted fabric with Eyelet work

References /Pattern No: International Application No: PCT/IB2010/002958 Indian Patent Application No: 2384/DEL/2009

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Outstanding Features compared to Existing Product in the market

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

Salient Futures VEM 1- 4072 VEM1-120 VEM-150 Existing machine (Schiffli)

Machine Utilization % 97% 83% Space Require to Install 26.5 Sq. Yard 500 Sq. Yard Machine Cost / machine 32 to 40 Lacs 1.5 to 2.5 Cr

  • Emb. Order Quantity to process

No limitations 1000 Mtrs minimum/ batch Man Power Required 2 person /4 m/c /shift 6 person /1 machine /shift Routing & speed balancing easy routing & speed Tough to balance m/c speed Material Handling Less handle More & Complicated handle Material Feeding Same direction Roll form Batch preparation required Process Wastage % 60 times reduction in % More wastage

  • ----as a Fabric %

1% 12%

  • ----as a Yarn %

1% 8% Clarity of Design More realistic Software Support Advanced file support Advanced file support Operation Easy working Easy working Process life cycle cost Lowest possible in market Comparatively high Machine Maintenance cost Economical / cost effective Expensive / Costly Specialty Allover Embroidery Lace Embroidery

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% Utilization / man power / Automation involved in this Product

Machine Picture Model VEM 1- 150 Knitted fabric with Eyelet work

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 20 30 40 50 60 70 80 90 100 Nantex Developed M/c Existing Schiffli

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Product Life Cycle Cost Analysis (Cost contribution shown as % value)

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 20 30 40 50 60 70 80 90 100 M/c Cost Process Cost Life Style Cost Nantex Developed M/c Existing Schiffli

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Productivity of new Schiffli compare to other product in the market

  • No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in % Value

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 20 30 40 50 60 70 80 90 100 Speed Productivity Nantex Developed M/c Existing Schiffli

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Over all % Growth rate in Embroidery Sectors &% increase in demand

Important points highlighted here is “Capacity & growth rate in embroidery sectors are 27% lagging behind against the current demand of 30% & above, there is huge potential for this sectors to grow up faster rate” 10 20 30 40 50 60 Current Future % Growth rate in Embroidery Sectors % increase in demand

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Product Life Cycle Cost Analysis (Cost contribution shown as % value)

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 20 30 40 50 60 70 80 90 100 M/c Cost Process Cost Life Style Cost Nantex Developed M/c Existing Schiffli

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%Space Utilization for machine Installation

Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit

10 20 30 40 50 60 70 80 90 100

% m/c space Required % Project Land & Building Cost

Nantex Developed M/c Existing (Schiffli)

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Maximum possibility of Endless Repeat Design’s through this Machine

Technical Specifications VEM 1- 150 Existing Schiffli m /c Repeat Length Endless Repeat Length (Free Hand Creativity) Limitation in repeat Length In Warp Direction yes ( Right Direction to do all over embroidery) No In Weft Direction No Yes (Right Direction to do Lace Embroidery ) Needle Capacity Existing Needles Existing Needles Shuttles Existing Shuttles (Top shuttle) Existing Shuttles ( Top Shuttle Special Components Roll form Embroidery ( Length Wise Embroidery ) Cut Pcs Embroidery ( Width wise Embroidery ) Tension Controllers Servo based Servo based Fabric Wastage 1% 12 % Yarn Wastage 1% 8% After Embroidery Any Process without hassle lot of hassles ( Re-stitch the cut length for dyeing process or further Process )

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About Vertical Embroidery Machine- ‘VEM’

  • Embroidery in Right Direction (along Grain Line or Fabric length wise)
  • Best Machine for Knitted and fabrics.
  • Can create designs with ‘Free-Hand’. The embroidery flow will be length

wise and can use the embroidered fabrics for Home furnishings (like curtains, bed sheet, pillow cover and others), any garments for domestic and international market.

  • Installation Space Reduced drastically and can be installed on any floor.
  • Foundation Required.
  • Economical & Competitive Pricing.
  • Reduction in Man Power to operate ‘VEM’.
  • Less Electricity Consumption
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About VERTICAL EMBROIDERY Machine- ‘VEM’

  • Less Noisy
  • Fabric loaded through Roll Form
  • Less Maintenance
  • There is no Fabric wastage in edge joining.
  • Embroidered fabric shrinkage will be less.
  • Fabric Dimensional Stability will be the same after

embroidery

  • Less mending
  • Overall Manufacturing Cost will be less.
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Description VEM 1- 4072

  • Length
  • 4190 mm
  • Width
  • 1280 mm
  • Height
  • 1970 mm
  • Weight
  • 3.2 Ton
  • Frame
  • Single Width
  • Fabric Width - 40 inches to 72 inches
  • Fabric
  • 100 Mtrs Roll(at one time)
  • Controller
  • Delta tau Pmac Turbo
  • Data input/output
  • USB Drive
  • Speed
  • 400 RPM
  • Movement
  • 500 mm
  • Data format
  • .SAS
  • Repeat
  • as normal Schiffli 4/4, 8/4, 12/4….
  • Energy Consumption
  • 2.0 KW
  • Shuttles
  • Top Shuttles normal Size
  • Needles
  • Normal Schifflie
  • Borer
  • Normal Schifflie
  • Foundation
  • Minimal
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Description VEM 1- 120

  • Length
  • 5390 mm
  • Width
  • 1280 mm
  • Height
  • 1970 mm
  • Weight
  • 5 Ton
  • Frame
  • Single Width or Multiple width
  • Fabric
  • 100 Mtrs (at one time)
  • Fabric width - 98 inches to 120 inches
  • Controller
  • Delta tau Pmac Turbo
  • Data input/output
  • USB Drive
  • Speed
  • 350 RPM
  • Movement
  • 500 mm
  • Data format
  • .SAS
  • Repeat
  • as normal schiffli 4/4, 8/4, 12/4….
  • Energy Consumption
  • 2.3 KW
  • Shuttles
  • Top Shuttles normal Size
  • Needles
  • Normal Schifflie
  • Borer
  • Normal Schifflie
  • Foundation
  • Minimal
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Description VEM 1- 150

  • Length
  • 6090 mm
  • Width
  • 1280 mm
  • Height
  • 1970 mm
  • Weight
  • 5.4 Ton
  • Frame
  • Single Width or Multiple width
  • Fabric width - 124 inches to 150 inches
  • Fabric
  • 100 Mtrs (at one time)
  • Controller
  • Delta tau Pmac Turbo
  • Data input/output
  • USB Drive
  • Speed
  • 350 RPM
  • Movement
  • 500 mm
  • Data format
  • .SAS
  • Repeat
  • as schiffli 4/4, 8/4, 12/4….
  • Energy Consumption
  • 2.4 KW
  • Shuttles
  • Top Shuttles normal Size
  • Needles
  • Normal Schiffli
  • Borer
  • Normal Schiffli
  • Foundation
  • Minimal
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http://www.weavesystems.in/ViewDetailNews.aspx?NId=1377 http://blogs.isb.edu/wced/2011/12/14/international-conference-on-manmade-fibre- textiles%E2%80%99-ahmedabad-18-19-november-2011/ http://www.4textile.com/industry.asp?unit=283&keyword=Nantex_Embroidery_Machineries_India http://www.apparelviews.com/article.aspx?sno=204&m=hometextile http://www.thehindu.com/todays-paper/tp-national/tp-tamilnadu/textile-machinery-exhibition- provides-a-platform-for-smes/article4165758.ece http://www.youtube.com/user/NantexVEM http://patentscope.wipo.int/search/en/detail.jsf?docId=WO2011061608&recNum=1&maxRec=&offi ce=&prevFilter=&sortOption=&queryString=&tab=PCT+Biblio

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Contact Details: M/s Nantex Machineries Pvt Ltd,

Plot No – 191, Sector-4, IMT Manesar, Gurgaon, Haryana – 122050 Phone - +91 124 4115676 Email – info@nantex.in +91 9811203276 sales@nantex.in www.nantex.in

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