Who we are • A full-service plastic products manufacturer • Family-owned business with roots going back to 1940 • Approximately 320 employees • 3 manufacturing sites located in Illinois, Wisconsin & Nebraska • • FDA Compliant, ISO 9001:2008 Certified & Temp Controlled facilities • 130 presses ranging from 55 to 2000 tons • • 320,000 sq ft of manufacturing and warehouse space
Our Manufacturing Capabilities Molding Capabilities Quality Management & Certifications • • Horizontal and Vertical Injection Molding ISO 9001:2008 Certified • • Twin & Two-Shot Injection Molding FDA Compliance 21 CFR 820 Registered Facility • Two Color and Soft-Shot Over Molding • Compliant with Good Manufacturing Practices (cGMP) • Compression/Transfer Molding • Corrective and Preventive Action (CAPA) System • Structural Foam Molding • Clean Assembly Environment for FDA/GMP Products • • Gas Assist Molding – In-house nitrogen compressor Metrology, APQP, PPAP, ISIR & DHR • Insert Molding – Fully Automated • Rapid Prototype & Tool Build Management Wide Range: Small - Medium - Large Tonnage • • Multi-Axis Robotics: 68 Robots 3D Printing, SLA, SLS & Casting • • Automation Work Cells – on/off line Soft and 3D Printed Tooling • • RJG with Edart Process Monitoring CNC Machining & Scale Models • Functional & Mechanical Prototypes • Decorating & Assembly Program Launch Management • • SPE/SPI Standard Mold Design Management Full Part & Packaging Assembly • • Currently we manage 800+ Active Tools Fully Automated Assembly and Packaging • In-Mold Labeling & Decorating Material Handling • Multi-Color Hot Stamping • • 16 Silos able to store over 1.5 Million lbs. Multi-Color Pad Printing • Custom Underground Processing System • Gasket – Leak Proof Assembly • Direct Silo to Machine Material Systems • Heat Sealing & Transfer & Adhesive Bonding • • Material Moisture Analysis Sonic Welding & Heat Staking • • Railroad Direct Access Kitting Inventory, Logistics & Manufacturing Management Research & Development • IQMS – Real Time, EDI & Preventative Maintenance • Industrial Design and Concept Development • Just-in-Time Delivery • Form, Visual, and Assembly Concept Design • Kanban & Dock-to-Stock • In-House Mold Flow Simulation • 3 Plants Centrally Located in the USA • FDA Compliance and Validation • 320,000 sq ft of Manufacturing and Warehouse Space • IQ, OQ, PQ Validation Protocol
Some places where you will find us You conserve energy with us: You workout with us: We produce You stay healthy with us: We produce LED luminaire clusters heart rate monitoring housings, cup We produce sharps containers and housings for low-energy holders, end caps, and motor housings and medical waste containers for consumption lighting. that go onto treadmills, elliptical, and hazardous waste disposal and exercise bikes. management. You cook with us: We produce parts You stay clean with us: We You fly with us: We produce tip for a leading brand of outdoor grilling produce internal components for mandrels for duplicate inlays for products. commercial laundry systems. commercial airline engines.
Where we are located Kenosha, Wisconsin - 80,000 sq. ft. Mundelein, Illinois - 105,000 sq. ft. Waverly, Nebraska - 80,000 sq. ft.
Corporate Organization Logistics Customer Corporate Staff Engineering Quality Operations and Supply Service Functions Engineering Director of Operations Supply Chain Director of Quality Account manager Controller Technical Manager Illinois Manager Michael Quiroz Pat LaCross Guendolyn Doctolero Joe Staniszewski Frank Ross Jason Keilp Engineering Senior Quality Research and Director of Operations Customer Service Logistics Manager Accounting Manager Engineer Development Wisconsin Manager Manager Michael Opatz Tim Fogel Stacy Morton Kathy Wilson Thelma Allen Mark Dirr Engineering Program Quality Engineer Director of Operations Customer Service GL & Payroll Distribution Manager Management and Bob Gerrish Associate Accountant Nebraska Process Manager Eugene Miller Gloria Barber Bonnie Andersen Richard Manthei Helmuth Fendel Automation Engineer Finance & HR Customer Service Quality Engineer Director of Sourcing Fabrication and Manager Associate and Production Robotics Luann Sinnen Mark Kragt Lisa Gates Douglas Larson Robby Stundahl Automation Engineer Program Launch Materials and Design and Robotics Coordinator Scheduling Manager Chris Carlsen Dariusz Nalborcyzk Steve Fralin
Some markets we serve • Appliance • Consumer Products • Hazardous Waste • Construction • Water Filtration • Point of Purchase • Agriculture • Lawn & Garden • Commercial Furniture • Medical & Healthcare • Lighting • Electrical • Audio & Video • Commercial Laundry • Beauty Products • Food Service • Hygiene Products • Aerospace
Valued Partnerships Worldwide Ten tooling partners in Five tooling the Midwest partners in China Supply partners in China Supply partners in Mexico
Partner with Commercial Plastics Participation and Responsibility: With early supplier involvement (ESI) during a product's conception, CPC works in concert with the designers, manufacturing engineers, toolmaker, machine manufacturer, and material supplier to complete the entire project from concept to market. As a qualified supplier, we can source non-plastics components, manufacture finished assemblies and products, perform quality assurance and manage logistics. Integrated operations for superior productivity: Our manufacturing robotic cells integrate many operations, such as automated insert loading, in-mold labeling with barcode validation, in-mold decorating, sub-assemblies, final assemblies, packaging, palletizing and in-line visual quality testing. Concept to Market faster: From rapid prototyping to production tooling we are capable of making anything from a few prototypes to market-introduction quantities to full-scale production volumes. Be proactive not reactive!
Early Development with Commercial Plastics In-House Moldex3D Mold Flow Simulation for Flow, Pack, Cool, Warp & Fiber Analysis.
Commitment to Sustainability Award-winning community involvement Supporting/promoting education Employee engagement Environmentally conscious Examples: Lakeview Technical Academy annual student tour. Community garden located on CPC Kenosha land. Maintained by local high school
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Our Teamwork Explor ore e Chair, ir, EDU 2.0
Thank You www.ecommercialplastics.com Thank you info@ecommercialplastics.com 262.605.9000
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