Who we are A full-service plastic products manufacturer - - PowerPoint PPT Presentation

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Who we are A full-service plastic products manufacturer - - PowerPoint PPT Presentation

Who we are A full-service plastic products manufacturer Family-owned business with roots going back to 1940 Approximately 320 employees 3 manufacturing sites located in Illinois, Wisconsin & Nebraska FDA


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Who we are

  • A full-service plastic products manufacturer
  • Family-owned business with roots going back to 1940
  • Approximately 320 employees
  • 3 manufacturing sites located in Illinois, Wisconsin & Nebraska
  • FDA Compliant, ISO 9001:2008 Certified & Temp Controlled facilities
  • 130 presses ranging from 55 to 2000 tons
  • 320,000 sq ft of manufacturing and warehouse space
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Our Manufacturing Capabilities

Molding Capabilities

  • Horizontal and Vertical Injection Molding
  • Twin & Two-Shot Injection Molding
  • Two Color and Soft-Shot Over Molding
  • Compression/Transfer Molding
  • Structural Foam Molding
  • Gas Assist Molding – In-house nitrogen compressor
  • Insert Molding – Fully Automated
  • Wide Range: Small - Medium - Large Tonnage
  • Multi-Axis Robotics: 68 Robots
  • Automation Work Cells – on/off line
  • RJG with Edart Process Monitoring

Decorating & Assembly

  • Full Part & Packaging Assembly
  • Fully Automated Assembly and Packaging
  • In-Mold Labeling & Decorating
  • Multi-Color Hot Stamping
  • Multi-Color Pad Printing
  • Gasket – Leak Proof Assembly
  • Heat Sealing & Transfer & Adhesive Bonding
  • Sonic Welding & Heat Staking
  • Kitting

Research & Development

  • Industrial Design and Concept Development
  • Form, Visual, and Assembly Concept Design
  • In-House Mold Flow Simulation
  • FDA Compliance and Validation
  • IQ, OQ, PQ Validation Protocol

Quality Management & Certifications

  • ISO 9001:2008 Certified
  • FDA Compliance 21 CFR 820 Registered Facility
  • Compliant with Good Manufacturing Practices (cGMP)
  • Corrective and Preventive Action (CAPA) System
  • Clean Assembly Environment for FDA/GMP Products
  • Metrology, APQP, PPAP, ISIR & DHR

Rapid Prototype & Tool Build Management

  • 3D Printing, SLA, SLS & Casting
  • Soft and 3D Printed Tooling
  • CNC Machining & Scale Models
  • Functional & Mechanical Prototypes
  • Program Launch Management
  • SPE/SPI Standard Mold Design Management
  • Currently we manage 800+ Active Tools

Material Handling

  • 16 Silos able to store over 1.5 Million lbs.
  • Custom Underground Processing System
  • Direct Silo to Machine Material Systems
  • Material Moisture Analysis
  • Railroad Direct Access

Inventory, Logistics & Manufacturing Management

  • IQMS – Real Time, EDI & Preventative Maintenance
  • Just-in-Time Delivery
  • Kanban & Dock-to-Stock
  • 3 Plants Centrally Located in the USA
  • 320,000 sq ft of Manufacturing and Warehouse Space
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Some places where you will find us

You fly with us: We produce tip

mandrels for duplicate inlays for commercial airline engines.

You conserve energy with us:

We produce LED luminaire clusters and housings for low-energy consumption lighting.

You stay healthy with us:

We produce sharps containers and medical waste containers for hazardous waste disposal and management.

You workout with us: We produce

heart rate monitoring housings, cup holders, end caps, and motor housings that go onto treadmills, elliptical, and exercise bikes.

You cook with us: We produce parts

for a leading brand of outdoor grilling products.

You stay clean with us: We

produce internal components for commercial laundry systems.

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Where we are located

Kenosha, Wisconsin - 80,000 sq. ft. Mundelein, Illinois - 105,000 sq. ft. Waverly, Nebraska - 80,000 sq. ft.

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Corporate Organization

Engineering

Engineering Technical Manager Joe Staniszewski Engineering Research and Development Manager Mark Dirr Engineering Program Management and Process Manager Helmuth Fendel Automation Engineer Fabrication and Robotics Robby Stundahl Automation Engineer Design and Robotics Steve Fralin

Quality

Director of Quality Michael Quiroz Quality Engineer Bob Gerrish Quality Engineer Luann Sinnen Senior Quality Engineer Tim Fogel Program Launch Coordinator Chris Carlsen

Operations

Director of Operations Illinois Frank Ross Director of Operations Wisconsin Stacy Morton Director of Operations Nebraska Richard Manthei Director of Sourcing and Production Mark Kragt Materials and Scheduling Manager Dariusz Nalborcyzk

Logistics and Supply

Supply Chain Manager Jason Keilp Logistics Manager Kathy Wilson Distribution Manager Eugene Miller

Customer Service

Account manager Pat LaCross Customer Service Manager Thelma Allen Customer Service Associate Gloria Barber Customer Service Associate Lisa Gates

Corporate Staff Functions

Controller Guendolyn Doctolero Accounting Manager Michael Opatz GL & Payroll Accountant Bonnie Andersen Finance & HR Manager Douglas Larson

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Some markets we serve

  • Consumer Products
  • Water Filtration
  • Lawn & Garden
  • Lighting
  • Commercial Laundry
  • Hygiene Products
  • Hazardous Waste
  • Point of Purchase
  • Commercial Furniture
  • Electrical
  • Beauty Products
  • Aerospace
  • Appliance
  • Construction
  • Agriculture
  • Medical & Healthcare
  • Audio & Video
  • Food Service
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Valued Partnerships Worldwide

Five tooling partners in China Supply partners in Mexico Supply partners in China Ten tooling partners in the Midwest

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Partner with Commercial Plastics

Participation and Responsibility:

With early supplier involvement (ESI) during a product's conception, CPC works in concert with the designers, manufacturing engineers, toolmaker, machine manufacturer, and material supplier to complete the entire project from concept to

  • market. As a qualified supplier, we can source non-plastics components, manufacture

finished assemblies and products, perform quality assurance and manage logistics.

Integrated operations for superior productivity:

Our manufacturing robotic cells integrate many operations, such as automated insert loading, in-mold labeling with barcode validation, in-mold decorating, sub-assemblies, final assemblies, packaging, palletizing and in-line visual quality testing.

Concept to Market faster:

From rapid prototyping to production tooling we are capable of making anything from a few prototypes to market-introduction quantities to full-scale production volumes. Be proactive not reactive!

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Early Development with Commercial Plastics In-House Moldex3D Mold Flow Simulation for Flow, Pack, Cool, Warp & Fiber Analysis.

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Commitment to Sustainability

Award-winning community involvement Supporting/promoting education Employee engagement Environmentally conscious

Lakeview Technical Academy annual student tour. Community garden located on CPC Kenosha land. Maintained by local high school

Examples:

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Our Teamwork

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Our Teamwork

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Our Teamwork

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www.ecommercialplastics.com

Thank you

info@ecommercialplastics.com 262.605.9000

Thank You