Who put this here? How a Technical & Logistical Master Plan can - - PowerPoint PPT Presentation

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Who put this here? How a Technical & Logistical Master Plan can - - PowerPoint PPT Presentation

Jan 04, 2024 339 likes •491 views

Who put this here? How a Technical & Logistical Master Plan can be used as a Strategic and Tactical Tool for improving your business Author: Brandon Schmid Date: October 2018 Email: Brandon.Schmid@ricgroup.net RIC land Line: +27 11 8870795

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Who put this here?

How a Technical & Logistical Master Plan can be used as a Strategic and Tactical Tool for improving your business Author: Brandon Schmid

Date: October 2018

Email: Brandon.Schmid@ricgroup.net RIC land Line: +27 11 8870795 Cell: +27 84 200 2655

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Business Benefits

Reduce your capital expenditure Delay your capital expenditure Reduce your operating expenditure Improve your operational efficiency Create agility in your sites development

How do you:

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Establishing your true Current Site Capacity

Determining you Sites Ultimate Capacity Planning the Expansion of your Site Establishing the Sensitivity of your Site Developing a Safe Working Environment

The Solution

Develop a TLMP

(Technical & Logistical Master Plan)

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RIC (Rieger Industrial Consultants)

Sales / Product Portfolio Business Standards System Efficiency

Operation Specifics

Process Ratings & Usages

TLMP

Business Levels: Strategic, Tactical & Operational TLMP (Technical & Logistical Master Plan)

  • Evolution of Site Development Plan
  • Includes: Modelling Element + Layout Element
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RIC (Rieger Industrial Consultants)

Production Site 1 (TLMP) Distribution Site 1 (LMP) Production Site 2 (TLMP) Production Site 3 (TLMP) Distribution Site 2 (LMP) Distribution Site 3 (LMP)

BGO

(Business Grid Optimisation)

Optimised Business Function:

  • Reduce Business Costs
  • Increase Business Profits

Production, Distribution & Supply Chain Optimisation Model

Business Levels: Strategic, Tactical & Operational TLMP (Technical & Logistical Master Plan)

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Establishing your true Current Site Capacity

  • Examples of Quantified Aspects:
  • Production & Packaging Equipment
  • Utilities Equipment
  • Warehousing & Raw Material Storage
  • Service Desks
  • Theatre Rooms
  • Weighbridge
  • Gatehouse & Parking Space
  • Queuing Space (people, trucks, cars, …)
  • Offloading / Loading
  • Office Space, Call Centre, etc.

Key Elements:

  • Holistic analysis
  • Accurate capacity modelling
  • Understand the details
  • Effects of upstream &

downstream processes Benefits:

  • Reduce your capital expenditure
  • Delay your capital expenditure

Manufacturing Service

A B C D E

Capacity

A B C D E X Y Z

Capacity

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R28M ÷ 0,7M kg/yr = R40/annual kg R36M ÷ 1.0M kg/yr = R36/annual kg *Higher Total CAPEX Cost, but lower Average Cost of Capacity

Determining your Sites Ultimate Capacity

Examples of Ultimate Site Capacity Constraints

  • Space Availability
  • Restricted Consumables & Resources
  • Legislative
  • Logistical (e.g. traffic)
  • Managerial
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Determining your Sites Ultimate Capacity

Examples of Ultimate Site Capacity Constraints

  • Space Availability
  • Restricted Consumables & Resources
  • Legislative
  • Logistical (e.g. traffic)
  • Managerial

Key Elements:

  • Understand the constraints
  • Holistic analysis
  • Plan for constraint flexibility

Benefits:

  • Reduce your capital expenditure
  • Delay your capital expenditure
  • Reduce your operating

expenditure

CAPEX OPEX

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Planning the Expansion of your Site

Key Elements:

  • Prioritise the criteria
  • Holistic analysis
  • Plan for flexibility

Benefits:

  • Reduce your capital expenditure
  • Reduce your sites operating

expenditure

  • Improving your sites operational

efficiency

  • Create an agile site
  • Examples of Analysed Criteria
  • Cost of expansion
  • Travel distances (employee, forklift, truck, etc.)
  • Site service reticulation distances
  • Flexibility
  • Safety

Site Ultimate Phase 1 Phase 2 Measured, Compared & Scored

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Establishing the Sensitivity of your Site

Key Elements:

  • Understand the business and its

vision

  • Model flexibility
  • Data integrity

Benefits:

  • Creating an agile site
  • Reduce your capital expenditure
  • Examples of Analysed Scenarios
  • Change in sales (volume & SKU % split)
  • New product developments / introductions
  • Evolving site efficiencies
  • Changing business standards
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Developing a Safe Working Environment

Key Elements:

  • Understand the risks
  • Familiarisations with safety

solutions

  • Innovative

Benefits:

  • Improve a sites operational

efficiency

  • Reduced liability
  • Dimensions of Site Safety
  • Procedural
  • Demarcation & signage
  • Physical separation (e.g. a barrier)
  • Complete separation

Safety Standard for …

Built into your sites development

  • Safety at Source
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Establishing your true Current Site Capacity

Determining you Sites Ultimate Capacity Planning the Expansion of your Site Establishing the Sensitivity of your Site Developing a Safe Working Environment

The Conclusion

Reduce your capital expenditure Reduce your operating expenditure Delay your capital expenditure Improve your operational efficiency Create agility in your sites development TLMP Strategic & Tactical Tool

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Thank You

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Site Familiarisation Site Expansion Plan

How its all done