WELCOME YOU 1 KAIZEN GROUP ( 2 Companies ) Kaizen Industrial - - PowerPoint PPT Presentation

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WELCOME YOU 1 KAIZEN GROUP ( 2 Companies ) Kaizen Industrial - - PowerPoint PPT Presentation

Sep 18, 2023 365 likes •780 views

WELCOME YOU 1 KAIZEN GROUP ( 2 Companies ) Kaizen Industrial Services Kaizen Metal Forming Pvt. Ltd ( in Service Sector since 1993 ) ( in Manufacturing since 2003 ) Production of Welded Sub- Manufacturing of Sheet Metal Assemblies on

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WELCOME YOU

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Kaizen Industrial Services

( in Service Sector since 1993 )

Production of Welded Sub- Assemblies on per piece basis inside Customer’s premises . Fabrication and Assembly jobs on Contract basis at Customer’s sites.

KAIZEN GROUP

( 2 Companies )

Kaizen Metal Forming Pvt. Ltd

( in Manufacturing since 2003 )

Manufacturing of Sheet Metal Components & Welded Sub- Assemblies. Sheet metal Covers / Skin Panels for Harvesters Combines. Steel Boxes & Cases for Packaging

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Established in 1993 by Mr. N.K.Chawla, a Technocrat ….  Having rich experience in Japanese auto work culture  Has been trained and awarded in Japan  Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop Today Kaizen Industrial Services is a “Specialized Welding Agency” and become trusted welding partner of leading Auto OEM’s & component manufacturers

  • 1993 was the time when Auto MNC’s entered the Indian

market and demanded high quality welding services which was low at supplier’s end.

  • Then Kaizen Industrial Services took the initiative to serve

Indian Auto Industry by offering its services for Production

  • f Welded Sub-Assemblies on per Piece basis inside

customer premises.

  • The introductory agreement was made with JBM Group
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Innovative

 Production of Sheet Metal Components, Welded sub

assemblies, Fabrication work and other ancillary jobs

  • n per Piece basis at customer sites.

 Consultancy in the field of establishing Welding

Processes.

 Training & Certification on Welding Processes  Supply of Trained Technical Man Power on day basis

Focused Competitive

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10 55 145 195 310 625 1050 1380 1950 2250 2350 2400 500 1000 1500 2000 2500 3000 '93 '95 '97 '99 '01 '03 '05 '07 '09 11 13 15 Year

Consistence Growth Achieved by Providing Value Added Services to the Customers

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Strong client base and reputed goodwill earned by Kaizen industrial Services encouraged us to lay down its foundation stone in the year 2003.

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J-89, UPSIDC Site V, Industrial Area, Kasna, Greater - Noida (U.P.) J - 132, UPSIDC Site V, Industrial Area, Kasna, Greater - Noida (U.P.) C-31B, Focal Point, Chanalon Industrial Area, Kurali, Mohali (PUNJAB) E – 44 / C1 Industrial Area, Kushkhera, Dist., Alwar (RAJASTHAN)

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N.K.Chawla – Managing Director

a technocrat and Welding Specialist having rich experience in Japanese work culture and systems Has been trained and awarded in Japan Served Maruti-Suzuki for over 10 years (1983-93) in body shop Sunil Pahwa – Director Commercial Graduate in Commerce Specialization in Finance, Purchase and HR D.K.Madaan – COO M.B.A., Electrical Engineer 32 years of experience in Projects Management & Manufacturing of Automobile components

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Manufactures of :

 Sheet Metal components & Welded sub-assemblies for

Automobile & Farm Equipments.

 Tubular Components for Bikes & Scooters  Sheet Metal Skin Panels for Harvesters Combine.  Press Tools, Dies, Checking Gauges, Welding Jigs &

Fixtures.

 Steel Boxes & Cases, Trolleys, Pallets for domestic and

export Packaging and Material handling.

 Specialized Fabrication for Machines & Equipments

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Kaizen Metal Forming Pvt Ltd

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Sheet Metal parts up to thickness 3 mm

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Sheet Metal parts with thickness from 3 mm to 12mm

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Suzuki Motor Cycle India

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Power Presses from 10 to 250 Tonnes

Tool Room Machines

CNC Shearing Machines

CNC Turret Punching Machine

CNC Hydraulic Press Brakes

Spot Welding Machines

Projection Welding Machines

Portable Spot Welding IT Guns

MIG - MAG Welding Machines

Rolling Machine

Profile Cutting Machine

Band Saw Machine

QC equipments

100 % Power Back-up

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Medium Press Shop (Up to 250 T)

Kaizen Metal Forming Pvt Ltd

Facility available: Press Shop

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Facility available: Weld Shop

Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt Ltd

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Safety Systems

Quality Management Systems Feedback Systems

Employee Safety

Green Cross Monitoring

Preventive maintenance of machines & equipment

Training of manpower

Mock Practice

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Customer Satisfaction & Evaluation form

Customer Complaint Register

Defined Customer Complaint Handling Process

Horizontal Application for Improvement

Defined Manufacturing Process Flow

Material Test Reports

Operating Standards

First 5 Pieces Approval

APQP , PPAP etc.

Calibration of Instruments , Gauges & Process

Die Maintenance Controls

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2006 2007 2008 2009 2010 2011 2012 2013 2014 ACTUAL PPM CAPARO 436 63 20 16 8 8 6 4 3 ACTUAL PPM H-ONE 404 19 28 28 18 19 15 2 6 TARGET PPM 200 50 50 50 50 50 50 50 50 436 63 20 16 8 8 6 4 3 404 19 28 28 18 19 15 2 6 50 100 150 200 250 300 350 400 450 500

REJECTION PPM

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Kaizen Metal Forming Pvt Ltd

Kaizen is an innovative company focused exclusively on timely deliveries, lower costs, technological improvement and systems up gradation

100 200 300 400 500 600

2003 - 04 2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008 - 09 2009 - 10 2010 - 11 2011 - 12 2012 - 13

28 41 68 88 121 177 260 350 415 600

TURNOVER TREND - KAIZEN GROUP

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2011 2020

Small Unit Family Owned Structure Closely Held Co

Small Component Manufacturer

Domestic Player Turnover INR 350 MILLION

Global Standard Multi Location Units Decentralized Professional Organization

Widely Held Public Limited Company OEM’s supplier

International Player

Turnover INR 2000 MILLION

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39 Kaizen Metal Forming

  • THANK YOU