WELCOME YOU 1 KAIZEN GROUP ( 2 Companies ) Kaizen Industrial - PowerPoint PPT Presentation

WELCOME YOU 1

KAIZEN GROUP ( 2 Companies ) Kaizen Industrial Services Kaizen Metal Forming Pvt. Ltd ( in Service Sector since 1993 ) ( in Manufacturing since 2003 ) Production of Welded Sub- Manufacturing of Sheet Metal Assemblies on per piece basis Components & Welded Sub- inside Customer’s premises . Assemblies. Fabrication and Assembly jobs on Sheet metal Covers / Skin Panels for Contract basis at Customer’s sites. Harvesters Combines. Steel Boxes & Cases for Packaging 2

Established in 1993 by Mr. N.K.Chawla, a Technocrat ….  Having rich experience in Japanese auto work culture  Has been trained and awarded in Japan  Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop 1993 was the time when Auto MNC’s entered the Indian • market and demanded high quality welding services which was low at supplier’s end. • Then Kaizen Industrial Services took the initiative to serve Indian Auto Industry by offering its services for Production of Welded Sub-Assemblies on per Piece basis inside customer premises. • The introductory agreement was made with JBM Group Today Kaizen Industrial Services is a “Specialized Welding Agency” and become trusted welding partner of leading Auto OEM’s & component manufacturers

 Production of Sheet Metal Components, Welded sub assemblies, Fabrication work and other ancillary jobs on per Piece basis at customer sites.  Consultancy in the field of establishing Welding Processes.  Training & Certification on Welding Processes  Supply of Trained Technical Man Power on day basis Innovative Focused Competitive 4

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3000 Consistence Growth 2350 Achieved by Providing 2400 2500 Value Added Services 2250 to the Customers 1950 2000 1500 1380 1050 1000 625 500 310 195 145 55 10 0 '93 '95 '97 '99 '01 '03 '05 '07 '09 11 13 15 Year 8

Strong client base and reputed goodwill earned by Kaizen industrial Services encouraged us to lay down its foundation stone in the year 2003.

J-89, UPSIDC Site V, J - 132, UPSIDC Site V, Industrial Area, Industrial Area, Kasna, Greater - Noida Kasna, Greater - Noida (U.P.) (U.P.) C-31B, Focal Point, E – 44 / C1 Chanalon Industrial Area, Industrial Area, Kurali, Mohali Kushkhera, Dist., Alwar (PUNJAB) (RAJASTHAN) 10

N.K.Chawla – Managing Director a technocrat and Welding Specialist having rich experience in Japanese work culture and systems Has been trained and awarded in Japan Served Maruti-Suzuki for over 10 years (1983-93) in body shop Sunil Pahwa – Director Commercial Graduate in Commerce Specialization in Finance, Purchase and HR D.K.Madaan – COO M.B.A., Electrical Engineer 32 years of experience in Projects Management & Manufacturing of Automobile components 11

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Kaizen Metal Forming Pvt Ltd Manufactures of :  Sheet Metal components & Welded sub-assemblies for Automobile & Farm Equipments.  Tubular Components for Bikes & Scooters  Sheet Metal Skin Panels for Harvesters Combine.  Press Tools, Dies, Checking Gauges, Welding Jigs & Fixtures.  Steel Boxes & Cases, Trolleys, Pallets for domestic and export Packaging and Material handling.  Specialized Fabrication for Machines & Equipments 13

Kaizen Metal Forming Pvt Ltd Sheet Metal parts up to thickness 3 mm 14

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Kaizen Metal Forming Pvt Ltd Sheet Metal parts with thickness from 3 mm to 12mm 16

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Suzuki Motor Cycle India 23

Kaizen Metal Forming Pvt Ltd Power Presses from 10 to 250 Tonnes  Tool Room Machines  CNC Shearing Machines  CNC Turret Punching Machine  CNC Hydraulic Press Brakes  Spot Welding Machines  Projection Welding Machines  Portable Spot Welding IT Guns  MIG - MAG Welding Machines  Rolling Machine  Profile Cutting Machine  Band Saw Machine  QC equipments  100 % Power Back-up  24

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Kaizen Metal Forming Pvt Ltd Facility available: Press Shop Medium Press Shop (Up to 250 T) 26 Kaizen Metal Forming

Kaizen Metal Forming Pvt Ltd Facility available: Weld Shop 27

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Quality Safety Feedback Management Systems Systems Systems Customer Satisfaction & Employee Safety Defined Manufacturing Process    Evaluation form Flow Green Cross Monitoring  Material Test Reports Customer Complaint  Preventive maintenance of   Register Operating Standards machines & equipment  Defined Customer Complaint  First 5 Pieces Approval Training of manpower   Handling Process APQP , PPAP etc. Mock Practice   Horizontal Application for  Calibration of Instruments , Improvement  Gauges & Process Die Maintenance Controls 33 

500 436 450 404 400 350 REJECTION PPM 300 250 200 150 100 63 50 28 28 20 19 18 19 16 15 8 8 6 6 4 3 2 0 2006 2007 2008 2009 2010 2011 2012 2013 2014 ACTUAL PPM CAPARO 436 63 20 16 8 8 6 4 3 ACTUAL PPM H-ONE 404 19 28 28 18 19 15 2 6 TARGET PPM 200 50 50 50 50 50 50 50 50

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Kaizen Metal Forming Pvt Ltd TURNOVER TREND - KAIZEN GROUP 600 600 500 415 400 350 300 260 177 200 121 88 100 68 41 28 0 2003 - 04 2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008 - 09 2009 - 10 2010 - 11 2011 - 12 2012 - 13 Kaizen is an innovative company focused exclusively on timely deliveries, lower costs, technological improvement and systems up gradation

2011 2020 Global Standard Multi Small Unit Location Units Decentralized Family Owned Professional Structure Organization Widely Held Public Closely Held Co Limited Company Small Component OEM’s supplier Manufacturer International Domestic Player Player Turnover INR 350 Turnover INR 37 MILLION 2000 MILLION

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o THANK YOU 39 Kaizen Metal Forming