Welcome to the POLA e MASSA world 24 novembre 2016 Since 1978 - - PowerPoint PPT Presentation
Since 1978 designing and manufacturing equipment for surface treatment and automation systems Welcome to the POLA e MASSA world 24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems WHO
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Since 1978 Pola e Massa is a leading provider
industrial competencies in PCB’s processing and automation systems in the following fields: ♦ Manufacturing ♦ Services ♦ Advisory ♦ Process development ♦ Product development
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ Germany ♦ Italy ♦ France ♦ Canada ♦ Spain ♦ Mexico ♦ Portugal ♦ Israel ♦ Switzerland ♦ China ♦ Austria ♦ Japan ♦ United Kingdom ♦ South Korea ♦ Czech Republic ♦ Philippines ♦ Hungary ♦ Singapore ♦ Finland ♦ Malaysia ♦ Sweden ♦ Latvia ♦ Norway ♦ USA ♦ Benelux ♦ Poland ♦ Russia ♦ Greece ♦ Slovenia ♦ Turkey ♦ Denmark
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Since 80’s hundreds of machines by Pola e Massa have been working in the manufacturing plants of primary Companies and their main suppliers all over the world and used in famous branded products as
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ More than 30 years experiences ♦ Environmental policies ♦ High investments in R&D ♦ Customized equipment ♦ Training services ♦ Technical advisory ♦ High quality solutions ♦ Up-to-date technologies ♦ Long-term partnerships ♦ Internal design and manufacturing ♦ After sales support (spare parts, maintenance, etc…) ♦ Trials according customer’s requirements
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Company’s solutions to solve following aspects: ♦ Scrubbing ♦ Loading/unloading ♦ Deburring ♦ Change surface roughness ♦ Brushing ♦ Cleaning ♦ Washing ♦ Developing ♦ Stripping ♦ Finishing applications ♦ Storage ♦ Thickness reduction
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
BEFORE AFTER
B E F
O R E A F T E R
T R E A T E N T
SCRUBBING AND DEBURRING
24 novembre 2016 In many different phases of the PCBs manufacturing process (i.e via fill, post HAL, etc……) to be able to get better quality in preparing and finishing to better satisfy market requests in getting more quality. For this reason Pola e Massa offer a wide range
solutions using
conveyorized equipment in a wet environment (rarely dry)
to treat flat plates or with little
bumps (double side or single side) in copper, aluminium,
ceramic… Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Mainly from 0,025 mm (1 mil.) thickness up to 18 mm (0,7”)
24 novembre 2016
♦ PEM WASHER 650
Stainless steel flexible equipment designed to clean, wash and dry both sides board’s surface.
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ HIGH FLOW WASHING SYSTEM
Washing killer application to significantly improve washing process (improvement of the high pressure washing systems).
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ PEM PLANARIZER 650
Dedicated stainless steel modular solution with vertical axis rotating and oscillating brushes and complete PLC control, able to guarantee customized surface treatment (deburring, brushing, etc…) by automatic zero set-point procedure and avoiding holes ovalization. .
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ PEM PLANARIZER EVOLUTION 3000 Specifically designed considering company’s experience in producing dozens of standard Planarizer machines, it is the only one available on the market able to guarantee a standard quality in some planarization processes by automatic procedures. Perfect for R& D detarments and small high tech
as: ♦ copper surface reduction, ♦ Blind via in pad ♦ Through hole via ♦ Copper buttons removal
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ PP EQUIPMENT (ON REQUEST) A wide range of PP processing machines, perfectly customizable according customers’ needs is available (microetching, developing, stripping, washing, etc…). Main also available in stainless steel version.
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ BRUSHING MACHINE UNIBLOC VERSIONS (double side treatment) These compact units can perform the most various surface treatments: deburring, scrubbing, mechanical cleaning, etc…. In a very compact structure are included brushing, washing and drying sections. Different solutions in term of optional, solutions and dimension are also available.
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ BRUSHING MACHINE MODULAR VERSIONS (double side treatment) By different modules it is possible to assemble desired solution in term
cleaning, mechanical treatments, washing and drying that perfectly meet customer’s reqiuirements.
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
♦ Connecting conveyors ♦ Smart conveyors ♦ Clever Buffers ♦ Loading systems ♦ Unloading systems ♦ Diverters ♦ Rotaries ♦ Centering devices ♦ Thickness measurers ♦ Board alternators ♦ Data readers ♦ Etc…
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Since 1978 designing and manufacturing equipment for surface treatment and automation systems Single side treatment T/25 model (wet process) Double side treatment Unibloc configurations (wet process) Double side treatment Modular configurations (wet process)
24 novembre 2016
Since 1978 designing and manufacturing equipment for surface treatment and automation systems Single side treatment T/12 model (dry process)
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Since 1978 designing and manufacturing equipment for surface treatment and automation systems Single side treatment T/25 model Double side treatment Unibloc configurations Double side treatment Modular configurations
24 novembre 2016
In the same frame you may have brushing, washing and drying
lenght.
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
(2 or 4 brushes)
24 novembre 2016
UNIBLOC configuration 2/2 Many different accessories are available: ♦ Heterogeneous external filtering systems ♦ Additional air knife blowers with dedicated turbine ♦ Three position board alternator ♦ Mid pressure (30 bar) washing system ♦ etc… Built-in control cabinet for space saving
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Different modules are available: ♦ Conveyors ♦ Brushing modules (2 or 4 brushes) ♦ Standard washing modules ♦ High pressure washing modules ♦ High flow washing modules ♦ Ultrasonic ♦ Drying modules ♦ Separated control cabinets ♦ Accessories (i.e. board alternator,etc..) ♦ Blow-off system ♦ etc….
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Patent system for : ♦ brush oscillation ♦ brush rotation at the same time by one motor only.
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Turbines filters Mechanical system for brushes vertical movement Pump for rinsing Filters for rinsing Motors for brushes positioning Motors for upper counter- rollers positioning High pressure pump 10 bar/145 PSI Bottom counter rollers FIXED
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
+ + +
Brushing section (4 brushes) Washing/rinsing section 1° - rinsing 2 bar/ 30 PSI 2° - washing 10 bar/150 PSI 3 – rinsing 2 bar/30 PSI Drying section (2 couples of air knife blowers)
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
♦ Suitable to clean through holes in multilayer circuits with relevant aspect ratio ♦ It does not replace desmearing or plasma process but helps their efficiency ♦ Designed to perfectly cover the whole surface of PCB’s ♦ High water flow but reduced consumption (closed-loop system) ♦ Suitable also for thin material by dedicated booster pump ♦ Usually sold with a brushing machine but also available in a stand alone configuration ♦ Ecological process…only water
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems Footprint left by an high pressure OSCILLATING system in a PCB washing process. Footprint left by an high pressure FIXED system in a PCB washing process. Footprint left by an high pressure FIXED POLA E MASSA system in a PCB washing process. Footprint left by an high flow Pola e Massa system in a PCB washing process.
SURFACE COVERAGE – WASHING PROCESS
Source: Pola e Massa R&D dept. trials
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
HIGH FLOW WATER SOURCE HIGH PRESSURE WATER SOURCE
successfull
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
♦ to minimize as much as possible or to set to zero production rejects due to problems linked with holes efficiency in PCB production ♦ to position itself as a technological point of reference for customers ♦ to acquire a concrete competitive advantage toward competitors ♦ to get an extremely flexible modular system and easy to maintain ♦ to fruitfully spend money for your investment
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
♦ Autozero procedure ♦ Dressing procedure ♦ Foot-print procedure ♦ 3 positions board alternator ♦ Panel thickness recognition ♦ Panel Centering
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Auto-zeroing cycle for precisely resetting its reference position of brushes and counter rollers by dedicated sensor after their change (due to wear or other reasons forcing change). After the procedure the machine is immediately ready to treat the first panel.
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
This procedure is useful for a perfect equalization of every brush. It could happen to have brushes not perfectly flat due to uneven
possible, have to be rectified to properly work.
Uneven consumption Regular consumption
Brushing machines may have internally placed a bar (for each brush) to be able to get a brush perfectly flat, bringing them back to a perfect cylindricity, able to guarantee requested performance.
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
It is a quick procedure that allows,
to verify an anomalous brushes consumption during their use in production phases. Brushes Foot-print
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Operator takes panel and put it on the machine entry conveyor. The machine board alternator moves incoming panels first on right then on the left and lastly centering, by 4 photocells whom recognize panel presence and transmitt signal to the machine’s PLC. The PLC generates the signal to move the mechanical parts in order to avoid an uneven brushes consumption and preserve brushes working life.
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
After panel positioning by 3 positions board alternator, it can reach thickness detector area. Machine control system checks, by a dedicated thickness detector, panel thickness and, by a row of n.6 photocells, its width. These parameters are transmitted to the machine PLC which sets positioning
both brushes and counter-rollers and set brushes pressure on panel (brushes pressure is different according panel width;
the machine automatically follow it)
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Panels may have different dimensions an shapes and, furthermore, during brushing process can laterally move.
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
♦ Bottom ultrasonic (submerged)
♦ Upper ultrasonic on request
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
Top brush takes less than 30 seconds… 2 people 1 person
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
2 people 1 person …also for assembling…
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
…as well as for bottom brush… …and counter-rollers
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
… special fitting… …..for vibrations adsorbtion able to guarantee spindles bearings long life…
24 novembre 2016 Since 1978 designing and manufacturing equipment for surface treatment and automation systems
… same easiness for spray manifolds by bayonet fast plug … …and rollers disassembling… …by spring locker
24 novembre 2016
Niels Bohr - Nobel Prize in Physics 1922
Since 1978 designing and manufacturing equipment for surface treatment and automation systems
24 novembre 2016
Andrea Certusi Sales & Marketing Manager Pola e Massa Srl Via G. Pastore, 41 15076 Ovada (AL) - Italy Tel. +39 (0)143 837711 Mob. +39 335 6385551 Mail sales@polaemassa.com Web www.polaemassa.com Since 1978 designing and manufacturing equipment for surface treatment and automation systems