31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Warehouse Safety – Regional Challenges
Shailen Shukla Business Head Jumbo Logistics LLC
Presented by: XXXXXXXXXX
Warehouse Safety Regional Challenges Presented by: XXXXXXXXXX - - PowerPoint PPT Presentation
Warehouse Safety Regional Challenges Presented by: XXXXXXXXXX Shailen Shukla Business Head Jumbo Logistics LLC Warehouse Safety and Automation RoundTable Shailen Shukla 31 May 2016 31 May 2016 Warehouse Safety and Automation
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Warehouse Safety – Regional Challenges
Shailen Shukla Business Head Jumbo Logistics LLC
Presented by: XXXXXXXXXX
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
About Jumbo Logistics Introduction- Jumbo Electronics is the foremost ‘Consumer Electronics’ distributor in the UAE with
exclusive distribution rights for certain brands, such as - Sony, Hisense, Brother, Ricoh, Lenovo, Lava, LG etc. Jumbo group was established in 1974 and since then it has grown leaps and bound to become the largest Electronics Retailer and Distributor of UAE. Jumbo Logistics is the logistics division of the Jumbo Electronics group. It has consolidated warehousing capacity >320K SFT across UAE, Oman , Kuwait and Qatar and employs >190 skilled manpower at its disposal.
Warehousing capacity- Jumbo Logistics has temperature controlled (Cold) and ambient warehouse
facilities and boasts of 300,000 SFT Warehouse space : 21,000 pallet positions : 18,000 shelving bins locations.
Warehouse Management System (WMS)- Jumbo logistics employs a truly world class WMS –
LFS(Logistics Focus Solutions) supplied by E+P, Germany. This WMS provides 100 % accurate and fast put- away, picking & loading with Serial no / EAN scanning and ensures Optimal WH space utilization with Real Time Inventory visibility and faster and accurate order fulfillment.
Logistics fleet- Jumbo Logistics owns 43 own vehicles (Nissan / Isuzu / Toyota) with GPS based tracking,
including 10 container beds, 6 forty feet containers and 3 prime movers and 11 tail lift vehicles. Jumbo fleet performs 40 Milk runs everyday touching up to 800 customers/day across UAE.
Awards & Accolades-
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
JAFZA Warehouse, DubaiJumbo Warehousing Presence
past 40 years
115,000 SFT Jebel Ali Central Warehouse, Dubai
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
20,000 SFT MINA Warehouse, Abu Dhabi
Jumbo Warehousing Presence
50,000 SFT JAFZA Warehouse, Dubai ISO 9001 Certified and Fully Equipped Warehouse Our People Our Strength
31 May 2016
Warehouse Safety and Automation RoundTable
Our Business Partners
31 May 2016
Warehouse Safety and Automation RoundTable
9 Feb 2011
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Storage Solutions
Ambient pallet storage Temperature controlled Shelving Bins
31 May 2016
Warehouse Safety and Automation RoundTable
9 Feb 2011
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Warehouse Management System (WMS)
fulfillment.
deliveries leading to “Improved Client Relationships” which further leads to “Incremental Sales”.
RF devices based picking Mobile work-stations
31 May 2016
Warehouse Safety and Automation RoundTable
9 Feb 2011
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Delivery Solutions
containers and 5 prime movers and tail lift vehicles.
breakdown maintenance to improve the efficiency.
JUMBO Logistics Fleet GPS vehicle tracking
31 May 2016
Warehouse Safety and Automation RoundTable
9 Feb 2011
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Milestones & Key Achievements
99.03% • On Time delivery performance – September 2015 30 to 60 Minut es
material
99.99% • Inventory Accuracy- Place for every item and Every item at its place 0.0001
%
SCATA
VAS
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
9 Feb 2011
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Awards & Accolades
SCATA AWARDS- 201431 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Worldwide Safety Standards
Administration (OSHA) is an agency
Labor. Congress established the agency under the Occupational Safety and Health Act, which President Richard M. Nixon signed into law on December 29, 1970. OSHA's mission is to "assure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training,
education and assistance". The agency is also charged with enforcing a variety of whistleblower statutes and regulations.
Health at Work (EU-OSHA) is a decentralised agency of the European Union with the task of collecting, analysing and disseminating relevant information that can serve the needs
at work. Set up in 1994 by Council Regulation (EC) No 2062/94 of 18 July 1994, EU-OSHA is based in Bilbao, Spain, where it has a staff
safety and health, communication and administrative specialists.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Regional Safety Standards
site has a page on “Safety In Warehouses” at the following link:
tore.aspx
lists types
Fire Extinguishers and Usages
Manual Fire fighting equipments
Increase their losses
Practice a book of 707 pages dealing with fire safety.
rules and guidelines exist in Oil & Gas made by large
companies
detailed guidelines and instructions
fire safety management
management has to be improved
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Heavy Equipment Accidents
fatally annually in USA in MHE accidents
incidents are caused by
heavy equipment such as a forklift every day, they tend to get very comfortable using the equipment. This can be very dangerous if the operator begins to underestimate the danger of the machine.
the potential hazards a forklift or other warehouse machines present and never get too comfortable. Remain cautious and careful when
any
instructions provided for the equipment and avoid situations where a forklift accident is likely.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Prevention
Forklifts
evaluate, and certify all
is enemy number one !!!
employees to examine equipment for hazards before using.
slow down in congested areas. Beware of blind spots.
for aisles. Habitual Offenders !!!
employees
the hazards associated with combustion-related byproducts of forklift operation, such as carbon monoxide. Near Misses
Docks
dock plates.
plate can safely support the load
edges.
safety specifications.
railings where people / forklifts may fall
breaker on platform edges.
sensors / mirrors
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Slips and Trips
hazard that can be easily avoided. To prevent the majority of slips and trips in your warehouse, eliminate the following factors:
essential for ensuring the safety of your warehouse.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Falls
workplace
employees are always at risk of falling, not just when working above ground
cause
injury among warehouse employees.
remember your training and stay aware
there is a large drop between floors, proper guard railing is essential. The comprehensive guide to warehouse guardrails explains why you need to guard rails and how to implement them.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Fires
fire can jeopardize your entire warehouse, but this warehouse hazard is also among the most preventable accidents. Building permits, clearly marked exits, exit strategies, and fire extinguisher laws are all in place to prevent fires. Still, fires are very common and require constant prevention awareness. Things to avoid are:
extension cords
smokers
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Crushed
fatality / catastrophe report, two workers are crushed to death every month in USA on the job. Provide sufficient training for any machine with augers
press machines. Avoid moving machines and trucks in the loading dock. Also, be weary
heavy materials that could fall on your employees.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Exposure to Harmful Substances
chemicals such as asbestos and gases are a serious workplace hazard. Any employee that feels that their working conditions are not adequate can flag your warehouse for
that your employees are being taken care of.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Ergonomics
take care
their bodies. Constant mistreatment will lead to pain and injury. There are several ergonomic solutions to common warehouse problems such as back and foot pain.
the importance of proper lifting techniques.
safety shoes, fluorescent jackets, etc.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Moving Parts
pay attention to warning labels. Machines with moving parts are a common workplace hazard. When used improperly, a machine can cause severe permanent injury and death.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Prevention
Do’s
and hair away from the conveyor
clear of equipment before starting
to operate/maintain material handling equipment
training a priority
Dont’s
conveyor guards or safety divides
the conveyor at any time
conveyor until motor disconnect is locked out
conveyor controls
conditions to your supervisor:
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Falling Objects
handling practice is stacking
and shelves.
stacked neatly to avoid a shifting load or cylindrical
shelves.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Prevention
Material Storage
loads straight and evenly.
heavier loads
lower or middle shelves.
shelves.
aisles and passageways clear and in good repair. Manual lifting / handling
ergonomics awareness training.
workers in proper lifting.
by using engineering controls, adjusting work practices, and providing hand trucks and
material handling aids.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Lack of Safety Education
warehouse will not perform at its full potential. Many warehouses choose to skip thorough training to save money. This practice is unwise and will result in workers compensation lawsuits or OSHA fines.
training is the number one cause of workplace injury. Implementing a systems like 5S is the best way to instill a safe environment for your employees.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Prevention
Hazard Communication
for each hazardous chemical to which workers are exposed.
all stored chemicals.
and implement a written spill control plan.
chemicals safely and securely, away from forklift traffic areas.
Prevent Personal Injuries
the height
shelves.
employees.
the depth
shelving.
the flow and volume
so that faster-moving products were placed
more accessible shelves.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Smart SCM
Monitoring of storage conditions along the supply chain and product tracking for traceability purposes.
processing based in location
public transport, gyms, theme parks, etc.
applications: Getting advices in the point of sale according to customer habits, preferences, presence of allergic components for them or expiring dates.
Control of rotation of products in shelves and warehouses to automate restocking processes.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
IoT in Logistics
conditions: Monitoring of vibrations, strokes, container openings or cold chain maintenance for insurance purposes. Item location: Search of individual items in big surfaces like warehouses or harbours.
detection: Warning emission on containers storing inflammable goods closed to others containing explosive material.
routes followed for delicate goods like medical drugs, jewels or dangerous merchandises.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Industrial Control Automation
auto-diagnosis and assets control.
inside chemical plants to ensure workers and goods safety.
Control of temperature inside industrial and medical fridges with sensitive merchandise.
drying meat process in food factories.
indoor location by using active (ZigBee) and passive tags (RFID/NFC).
Information collection from CanBus to send real time alarms to emergencies or provide advice to drivers.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Smart Agriculture
Monitoring soil moisture and trunk diameter in vineyards to control the amount of sugar in grapes and grapevine health.
climate conditions to maximize the production of fruits and vegetables and its quality.
irrigation in dry zones to reduce the water resources required in the green.
network: Study of weather conditions in fields to forecast ice formation, rain, drought, snow or wind changes.
and temperature levels in alfalfa, hay, straw, etc. to prevent fungus and other microbial contaminants.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Domotic and Warehouse Automation
and water use: Energy and water supply consumption monitoring to
save cost and resources.
Switching
and
remotely appliances to avoid accidents and save energy.
Detection of shutters and doors
and violations to prevent intruders.
Monitoring
conditions inside museums and art warehouses.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Impact of Internet of Things (IoT)
raw or finished materials and the associated features such as count, type and geographical data with the Internet of Things technology through an entire life cycle from a tier-n supplier to the final consumer will have a positive influence on inventory management, sourcing strategies and logistics costs
enabled supply chain network affects the overall supply chain structure. Traditional supply chain tasks in procurement, supplier management, supply chain planning and logistics is streamlined by intelligent, data-driven systems in a collaborative multi-enterprise environment.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Supply Chain Planning
for finished product by using embedded intelligent devices. IoT will enable the supply chain to automatically track available finished product across multiple distribution centres with sales channels indicating current demand. If no inventory is currently available, the system can check raw material availability and manufacturing capacity, leading it to send an automatic production trigger to the appropriate entity.
up the supply chain, companies like Siemens will sell you software that sits in your manufacturing test stations. This software will send real time test results, per component, to a central system that looks for patterns that would indicate a human operator is "cheating" a component through the
expose the component to more heat than is recommended)
an excessive build up of a bone pile (where components are scrapped after failures, sticking the manufacturer with the cost).
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Supply Chain Sourcing
a supplier cannot deliver on time, that event could trigger an automatic search for an alternate supplier within the interconnected intelligent
no disruption in the production schedule, customer service
revenue stream.
when their overseas line is shut down (for some holiday,
just because everybody thought it was a good day to go to the beach). All of these things can allow a brand to have more control
a component
even
final assembly manufacturer. This control means less risk
bad products, of lost batches, and ultimately of sunk cost.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
IoT – Warehousing
get its own supply chain fully wired, Cisco has been installing thousands of sensors in a plant in Malaysia to monitor and reduce energy consumption. Mr. Kern said in an interview with The Wall Street Journal that the team leading the project believes that implementing the system throughout Cisco’s worldwide production sites will help reduce energy consumption by 20% to 30%, translating into tens of millions of dollars in cost savings.
supply chains as a part of its efforts to spread the idea of Internet of Things, the term for the web-enabled connections that can allow devices to transmit information about such things as energy consumption or
Services group, for instance, is working with logistics provider DHL on a project to send real- time data on warehouse
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Supply Chain Manufacturing
the Future
Smart Manufacturing is getting popular across manufacturing industries which means usage of advanced technologies, usage
analytics data to make manufacturing more productive and responsive.
manufacturing units will be able to transmit temperature and machine utilization parameters, change equipment settings and
process workflows. IoT devices will be able to generate alerts on lifetime expiration dates and maintenance to increase
supply chain performance and efficiency.
manufacturing sector by continuous monitoring of factory climate conditions and detection of the presence of allergens.
manufacturer there when you delivered, now there's a Wi-Fi chip in a test unit sending back data in real time to a dude at Apple who contracted a manufacturer who contracted a supplier who has the relationship with the material shop that's like, working with
thumbs up to the purity of the material like
Ice in Breaking Bad.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Logistics
distribution centres with automatic inventory flow and control mechanism to reduce out-
identifying wastes and implementing waste reduction techniques.
and Radio Frequency Identification (RFID) technologies, which provide identity, location, and other tracking information. Fleet management solutions are utilizing the technologies to save fuel costs, optimize fleet routes by monitoring traffic conditions. Data gathered from GPS and RFID technologies not only allows automation of shipping and delivery by exactly predicting the time of arrival.
technologies, detailed visibility of an item is provided all the way from the manufacturer to the retailer.
Organization of the United Nations, about one third of food perishes in transit every year. The cold chain industry is also getting the benefits of IoT to ensure temperature stability which impact the quality of a product in-transit.
visibility into customer behaviour and product usage.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Supply Chain Solutions leveraging Technologies
using IoT technologies to manage accurate and transparent shipment tracking;
chain partners are interested in integrity control for sensitive and valuable goods;
companies need transparency over distribution networks, network utilization and tracking assets being used for optimization of efficiency;
a highly transparent and integrated controller which will help to identify the right product, at right time, at right place, in right quantity and condition and with right cost.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
IoT Cold Chain
temperature
chain – according to the Food and Agriculture Organization of the United Nations, about one third of food perishes in transit every year.
Monitor inventory to reduce
sensors provide visibility into customer behavior and product usage.
fleet efficiencies. Reduce redundancies – deadhead miles account for up to 10 percent of truck miles, according to the EPA, and 28 percent for private fleet trucks, according to the National Private Truck Council.
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
IoT In Logistics – The Internet-Connected Engine Will Change Trucking
“check engine” light appears on your dashboard. It could be something simple, like time for an oil change, or it could be something bigger. What do you do? Lose your car for a day while you take it to a service station? Keep on driving and hope for the best?
record performance data and send it to their Detroit Diesel Customer Support Center (CSC). When a fault occurs, a team of CSC Technicians examine the data in real time and offer a
the driver schedule a service appointment for some convenient time and location.
bring your truck in for service right away. There’s a service station 75 miles down the road. When you get there, we’ll have a service bay open and all of the parts we need on hand. You should be in and out in two hours.”
stations
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla
Discussion Issues
to be upgraded in terms of safety, security, health—comments, pros and cons?
centric standards applicable in many advanced countries. Has the region adopted such standards inside warehouses to full extent? Is there a need and scope of region specific safety, health standards to be devised, communicated and regulated?
chain issue in region and recommendation to resolve— policy or strategy centric?
not meeting requirements of food or pharma cold chain supply chain standards. There could be a need of bringing processes, policies and regulatory mechanisms.
space? Robots are coming in at multiple work places. Warehouses will see more and more robots across globe.
need investment. Is there well authenticated rate of return promised from automation?
31 May 2016
Warehouse Safety and Automation RoundTable
31 May 2016
Warehouse Safety and Automation RoundTable
Shailen Shukla