v o l u m e t r i c IBS for IR 4.0 How can Professionals in - - PowerPoint PPT Presentation
MPC 07 April 2020 v o l u m e t r i c IBS for IR 4.0 How can Professionals in construction industry design towards manufacturing strategy to prepare for future changing global practice? By Ts. Dr. Mohd Zairul UPM Serdang SITE
MPC 07 April 2020
IBS for IR 4.0 By
UPM Serdang
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BACKGROUND STUDY
The industry’s workforce may be vulnerable given that most of the work must take place
SHORTEN CONSTRUCTION PERIOD AND REDUCE SUPPLY CHAIN INCREASE SAFETY AND HEALTH IN THE WORKS ENVIRONMENT REDUCE LABOUR ON SITE
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PROBLEMS STATEMENT
Industrialized Building System is a popular term used to characterize prefab construction in Malaysia PREFABRICATION MECHANISATION AUTOMATION ROBOTIC REPRODUCTION HIGH LOW Richard (2005)
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BACKGROUND STUDY
Malaysia only employs level 1 of industrialization of IBS in the construction industry at the moment PREFABRICATION MECHANISATION AUTOMATION ROBOTIC REPRODUCTION PRECAST CONCRETE FORMWORK SYSTEM STEEL FRAMING SYSTEM BLOCKWORK SYSTEM TIMBER FRAMING SYSTEM INNOVATIVE SYSTEM MOSTLY EMPLOYED BY DEVELOPING COUNTRIES INCLUDING MALAYSIA
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BACKGROUND STUDY
PREFABRICATION MECHANISATION AUTOMATION ROBOTIC REPRODUCTION is a manufacturing process that basically takes place at a specialised facility, in which different materials are joined to form a component part of the final installation machinery is employed to ease the workload of the labourer a situation when the tooling (machine) totally takes over the tasks performed by the labourer. the ability of the same tooling which has the multi-axis flexibility to perform diversified tasks by itself The research and development of innovative processes is truly capable of simplifying the production process e.g through circular economy
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INITIATIVES.
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PROBLEMS. Although the government has given a lot of incentives, there is still not many take up IBS awareness and knowledge is still low and poor No proper procurement nor contract to govern IBS construction
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CASE STUDY 01
Volumetric Produce in factory Built by robots Completion within 3 – 6 months
The system is built using steel frame Robots doing almost 70%
Timely and just-in-time Production mainly offsite
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CASE STUDY 02 The module is designed in the factory with careful and precise production team comprise of designers, product engineer and manufacturing specialist
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CASE STUDY 03.
COMPACT MODERN FLEXIBLE
KASITA HOMES, USA An Austin-based startup has created a prototype of a prefabricated micro dwelling that can be slotted into a framework like a bottle into a wine rack The micro-housing startup called Kasita – adapted from the Spanish word for a small house – was launched by a professor-turned-entrepreneur who once lived in a dumpster
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CASE STUDY 04
The modules, constructed in a factory in Poland, were completed in three and a half months and, after being shipped to New York, assembled in six weeks. The exterior walkways, roofs and courtyards took another 16 months.
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DISTRUPTIVE WORK PROCESS FOR PROFESSIONALS.
A new volumetric IBS by employing manufacturing strategy by Professionals in the industry What are the roles of architect, manufacturer, engineer and other professionals to support this idea? What is the new business model that can allow professionals in the construction industry move towards manufacturing strategy?
FOCUS: towards fully automation design and manufacturing strategy among professional in the industry
SCOPE: new volumetric IBS for M40 in Malaysia
HICKORY GROUP, AUSTRALIA
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SEKISUI HOMES, JAPAN
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HOSPITAL IN WUHAN, CHINA
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If there were only one truth, you couldn’t paint a hundred canvases on the same theme.. “Pablo Picasso” 1996
END Q & A SESSION
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