NE “ONE IBS” Quality Control: Our Partnership with White Horse Laboratories
QUALITY CONTROL
GENERAL INSPECTION STEPS The purpose of this procedure is to describe how materials are received, verified, and shipped to customers via IBS GlobalWarehouses. 1. Upon delivery, packages are inspected for damage. Any damages are noted and photographed for the delivery driver to sign; supplier is immediately notified. 2. If package is undamaged, an IBS employee will open it and note any loose materials (ex. Torn bags, parts out of tubes). He or she will then take photos of any loose materials. 3. Manufacturer date and lot codes on supplier packing list are recorded to ensure they match the IBS purchase order. 4. Then, photos are taken of part labels, supplier labels, and any supplier markings. ESD gloves will be used to handle the part directly, if necessary. 5. This information is then sent to U.S.A. Quality Control Office before proceeding. 6. U.S.A. Quality Control Office reviews data and advises whether to proceed.
GENERAL INSPECTION STEPS 1. If parts are not up to quality standards, they’re subject to additional testing by a lab. Component Body Inspection — Detects any surface defects, sanding, or remarking. • • Permanency Test Marking — Easing compounds are applied to ensure mfg. markings are original. • Solderability Test — Exposes any oxidation or foreign residues on leads. • Lead Free (RoHs) Testing — Subcontractor performs a lead test and data is provided. De-Capsulation Test — T ests for die verification and substrate inspection of part. • • X-Ray Test — Provides complete internal inspection: bonding, paddle, chip, die paddle. 2. After material passes quality inspection, an employee will check the invoice for special instructions from customer. 3. Then, material is wrapped in a layer of bubble cushion and additional foam cushioning. IBS invoice is enclosed in the master box. 4. Material is ready to ship.
GENERAL INSPECTION STEPS If Parts are Inventory Items For inventory items, an IBS employee will enter bin location and complete entire receiving process. If Parts are Sourced from Open Market If parts are sourced from the open market, brokers, or independent suppliers, QA will make evaluations based on photos and notes. Outside lab testing will be performed, if necessary.
GENERAL INSPECTION STEPS With IBS Electronics, parts are always obtained directly from factory or authorized distributor. When parts are EOL or OBSOLETED, customer’s approval is required before parts are sourced from open market. Careful considerations are taken when obtaining parts from the open market: Vendor Qualification and Evaluation 1. ERAI website review and research (for vendor and parts) 2. MFR datasheet review and comparison 3. Component Body Inspection 4. Marking Permanency or SolventTest 5. SolderabilityTest 6. X-ray examination 7. De-cap examination 8. Deliberation by MRB (Materials Review Board) 9. Parts obtained from the open market with prior customers authorization , are reviewed and evaluated with ERAI’s High Risk Parts Report & ERAI’s High Risk Company Report on ERAI’s website. (see images on next slides)
PERFORMANCE HISTORY Incidents in the last three years:0 The IBS Electronics Group has had NO reports of counterfeit parts delivered to any of our customers for over 10+ years. IBS Electronics is committed to provide quality parts & services that exceed customers’ expectations. On Time, Every Time.
White Horse Introduction • The IBS Electronics Group has Partnered with Whitehorse Laboratories to ensure Quality Control. Founded in 2004, White Horse Laboratories is the first company in China to specialize in counterfeit detection of electronic components. Our international reputation for technical expertise, transparency, and uncompromising report integrity has helped us become the pre-eminent lab in Asia and a consultant to IDEA-STD-1010B and the G-19 DAS6171. We provide Product Verification, Electrical Testing, Failure Analysis, and Reliability Testing for electronic components, PCB, and PCBA in addition to Packaging, Logistics, and Factory Auditing and Inspection services.
WHITE HORSE LABS The widest range of Hong Kong Laboratory Testing for Main Lab Facility in Globally Approvedat electrical t est and Labgistics & Product Verification, Jabil since 2015. Shenzhen. 1,200sqm inspection method Packaging Centre. Failure Analysis, Reliability with 40 FT employees capabilities. 600sqm with 6FT Testing, and Factory including 7 Degreed Technicians. Auditing. Engineers.
Companies Who Trust WHL:
Substandard and Counterfeit: • How Counterfeit and Substandard Products Enter the SupplyChain – Clones – Old and PoorlyPackaged – Remarked – Refurbished – Factory Reject – “Walking Wounded” – Poor RiskManagement • 20% of the Product we See is Substandard down from 80% in2006
International Standards and Certifications: • ERAI • AS9120 • SAE G-19 • SC21 • ANSI/ESD S20.20-201 • IDEA • ISO9001-2015 • AS5553 • ISO17025 • AS6081 • MedAccred • AS6171
Component Condition: • As defined within the AS6081, stemming originally from ERAI, the following definitions are used to categorize component condition. • Suspect • Fraudulent • Counterfeit • Refinished • Refurbished • Unused • Uprated • Upscreened • Used (Refurbished or Pulled)
Detection Methods: • Documentation and PackagingInspection • General Inspection and Sampling • External Visual Inspection • Remarking and ResurfacingTests • Heated ChemicalTesting • X-Ray Inspection • Delid/Decapsulation • X-Ray Fluorescence (XRF)/EDX • Scanning ElectronMicroscopy • Scanning AcousticMicroscopy • Electrical/Functional Testing • SolderabilityTesting
Documentation & Packaging Inspection: • Check Packing Document • Check PackagingOuter Condition • VerifyQuantity • Document with Photograph
General Inspection & Sampling: • Check Internal Packaging Condition • Check the Marking and Orientation • VerifyQuantity • Select Sample for EVI
External Visual Inspection: • Inspect Package Body • Inspect Package Terminals • Check the Marking • Measure dimension and compare exterior configuration
Remarking and Resurfacing T ests: 1. Mechanical scraping of the surface test • Check if there is coating onbody 2. Chemical Marking Permanency Test For Laser marked device For ink marked device
X-Ray Inspection (Radiography): • Check the internal structure (lead frame, wire bond pattern, die position, etc.) and other anomalies such as voids.
Decapsulation: • Check the die marking if matches with manufacture name or logo and part number. • Check die topography and die marking if consistent with reference sample or previous sample. • Check ifscratches or cracks ondie surface.
X-Ray Fluorescence: • This test will show the element PPM in test point.
Scanning Electron Microscopy: • Provide very high-resolution images of the sample surface.
Scanning Acoustic Microscopy: • SAM detects internal anomalies prior to destructive analysis such as delamination and voids. No anomaly Voids Delamination during SAM
Solderability T est: • This test is to determine the solderability of device intended to be jointed to another surface using solder for attachment. • There are 3 methods: – Dip and look for non-BGA packages – Surface Mount Process Simulation for SMT devices – Wetting balance test - quantitative analysis method of solderability
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