Transport Service THE MAINTAINABILITY APPROACH AT ALSTOM TRANSPORT - - PowerPoint PPT Presentation

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Transport Service

THE MAINTAINABILITY APPROACH AT ALSTOM TRANSPORT Yves DURAND Technical Director

November 2001 November 2001

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• INTRODUCTION

– Maintainability approached with pragmatism for measurable performances – How to build maintainability ?

• Why the selected approach ?
• Contents of the development programme
• Changes in the new build projects objectives

Transport Service

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A new logic emerges

Operators Suppliers Suppliers

DESIGN MANUFACTURE MARKET FINANCE OPERATE MAINTAIN

Suppliers Operators New Players Suppliers Suppliers Operators Suppliers

Transport Service Market dynamics

Traditionnellement

Operators Suppliers

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Cross Country Trains Cross Country Trains West Coast Trains West Coast Trains Railpart Railpart Railcare Railcare Serco Metrolink(Manchester) Tramlink (Croydon) Stagecoach Supertram (Sheffield) Blackpool Transport Services Serco Metrolink(Manchester) Tramlink (Croydon) Stagecoach Supertram (Sheffield) Blackpool Transport Services Travel West Midlands Docklands Light Railway Nottingham Express Transit Birmingham Travel West Midlands Docklands Light Railway Nottingham Express Transit Birmingham Light Rail Light Rail English, Welsh & Scottish Freightliner Direct Rail Service English, Welsh & Scottish Freightliner Direct Rail Service Freight Owners /Operators Freight Owners /Operators Chiltern Railways Chiltern Railways Scotrail Scotrail Thames Trains Thames Trains Connex South Eastern Connex South Eastern First North Western First Great Western First North Western First Great Western Merseyrail Electrics Northern Spirit Merseyrail Electrics Northern Spirit Cardiff Railway Company Wales & West LTS Rail Cardiff Railway Company Wales & West LTS Rail Anglia Railways Anglia Railways First Great Eastern First Great Eastern West Anglia Great Northern West Anglia Great Northern Great North Eastern Railway Great North Eastern Railway Gatwick Express Gatwick Express Scotrail Silverlink Scotrail Silverlink Midland Mainline Midland Mainline Central Trains Central Trains Island Line Island Line Midland Mainline Midland Mainline Connex South Central Connex South Central Thameslink Rail Thameslink Rail South West Trains South West Trains

British Rail British Rail

Who are our customers ?

UK 1990 UK 2001

Freight Metros Light Rail

Sea Containers Sea Containers National Express National Express GB Railways GB Railways M40 Trains M40 Trains Go-Ahead Go-Ahead FirstGroup FirstGroup MTL Rail MTL Rail Prism Rail Prism Rail Connex Rail Connex Rail GOVIA GOVIA Stagecoach Stagecoach ARRIVA Mendip Rail Renaissance Rail ARRIVA Mendip Rail Renaissance Rail Virgin Virgin London Underground London Underground Glasgow Underground Glasgow Underground Eurostar Eurostar

HSBC Abbey National Angel

Rolling Stock Owners Operator Owners Operators

Where customers put a new focus on their core competencies, new opportunities have arisen

Transport Service

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Standard product lines

Coradia Prima X’trapolis Metropolis Citadis TGV

Urban & Suburban Trains Main Line & High Speed Trains Locomotives

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€ 1.9 billion

93/94

Rolling Stock 82% Signaling 14% Services 4%

€ 3.5 billion

98/99

Rolling Stock 61% Signaling 16% Services 23%

€ 5 billion

02/03

Rolling Stock 50% Signaling 20% Services 30%

Transport Service Service market share is increasing

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Services for the complete life cycle

>30 years

ALSTOM or non-ALSTOM

MANUFACTURE MARKET DESIGN

ALSTOM New Products Commissioning Warranty

FINANCE OPERATE MAINTAIN

Maintenance

Transit - Freight - Equipment - Track

Renovation

Transit - Freight - Equipment - Track

Parts and Replacement Units

Transport Service

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Transport Service

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Bringing innovative solutions through R&D

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R&D addresses the complete life cycle

Design & Build Operate & Maintain

LCPC Renovations

FRACAS

TrainTracer   /CLAMP e-Maintenance Condition Monitoring R e l i a b i l i t y C e n t r e d M a i n t e n a n c e

Corrective Maintenance Corrective Maintenance Preventive Maintenance Preventive Maintenance Predictive Maintenance Predictive Maintenance

Transport Service

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The programme architecture

Parts specification Logistic support data Customer contract Internal agreement Contracts LCPC data & calculations RCM analysis Depot basic design Manpower plan Procurement plan Documentation Inventory & stores Equipped workshops Depot equipment pack Condition monitoring tools Training Feedback & management systems Logistic support products Logistic support engineering Core data

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Parts specification & identification

Parts specification CLAMP Logistic support data Core data Electrical Part Example

CUSTOMER SNCF : 10-5171302 DTR PARTNUMBER DTR00251135AEU

TECHNICAL ATTRIBUTES

Box Type: Square Flange Type 10 Contact Type: Male Nominal Voltage: 220 volt Nominal Current: 13 amps Number of Contacts: 11 Tightness: IP66 Case Protection: Black Anodized Case Encoding: N Coupling Type: Bayonet Connector Type: HE302 Temperature Range: -55 ºC to +200 ºC

GEOMETRY SUPPLIERS

Framatome: 8525-10R-18B11-PNHL Deutsch: FDBA 50-18.11-PNK

STANDARDS

UTE C93422

ALSTOM SPECIFICATION CUSTOMER SPECIFICATION COMMERCIAL PARTS PARTS Part number Description Management datas Part status ……. PARTS Part number Description Management datas Part status ……. SUPPLIER/MANUFACTURER REFERE NCE CUSTOMER MANUFACTURED PARTS PROTECTION STANDARD ALSTOM DRAWING MATERIAL UNIT REFERENCE REFERENCE UNIT PARTNUMB ER PROJECT PART MASTER FAMILY Technical characteristics FILE FILE FILE FILE FILE FILE

One part = one number One number = one part

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"LBS" breakdown

Parts specification Logistic support data LBS / TrainTracer / LCPC Core data

PBS Parts LBS Generic Version LBS Code LBS Project Application Part Numbe r LRU Code Zoning code

LBS FUNCTION CODE 01 0101 I----------- 0102 I----------- 02 0201 I----------- 0202 I----------- 03 0301 I----------- 0302 I----------- 0303 I----------- 0304 I----------- 0305 I----------- 0306 I----------- 04 0401 I----------- TRAILER BOGIE DRIVER INTERFACE DRIVER CONTROLS ON-BOARD SIGNALLING CAB COMMUNICATIONS DIAGNOSTICS & RECORDING EQUIPMENT EXTERNAL SECURITY SYSTEM BODY-BODY DAMPER ACTIVE TILTING DEVICE MOTOR BOGIE DYNAMIC BEHAVIOUR BOGIES & SUSPENSION "SYSTEM & EQUIPMENT"

LOGISTIC BREAKDOWN STRUCTURE (LBS) GENERIC VERSION FOR VEHICLE MAINTENANCE

DRIVER ENVIRONMENT THERMAL & AUTONOMOUS TRACTION DIESEL ENGINE

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TrainTracer & LCPC

Parts specification Logistic support data LBS / TrainTracer / LCPC Core data

PRODUCTION DATA MANAGEMENT PUBLICATION / EXPORT Description under neutral format Data management architecture Publishing models paper Digital medium Neutral format Publishing Data integrity control S&E, LRU, or EC = Node n Operation description iDrawings (sizes) ..... iDrawings (details and ident.) Assembly drawing parts list servicing procedure remove/install procedure ....... ..... Categories of modules MDF Modules MG Modules MR Modules MP Modules

Node n : related modules

Modules metadata Breakdown of the equipment Node Module Module name Module unique number Task description Tools needed Material needed Skills required Task parameters

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LCC Competence Centre RCM analysis Depot basic design Manpower plan Logistic support engineering

Methodology

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Documentation Inventory & Stores Equipped workshops D D D De e e ep p p po

• t

t t t E E E Eq q q qu u u ui i i ip p p pm m m me e e en n n nt t t t P P P Pa a a ac c c ck k k k C C C Co

• n

n n nd d d di i i it t t ti i i io

• n

n n n m m m mo

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n n ni i i it t t to

• r

r r ri i i in n n ng g g g t t t to

• l

l l ls s s s Training F F F Fe e e ee e e ed d d db b b ba a a ac c c ck k k k & & & & M M M Ma a a an n n na a a ag g g ge e e em m m me e e en n n nt t t t s s s sy y y ys s s st t t te e e em m m ms s s s Logistic support products

Logistic support products

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Diagnosis, troubleshooting, repair

Communication Communication Documentation Documentation Diagnosis Diagnosis Event attributes

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Return of experience

FRACAS System

Events Defect Logging

Defect Verification

Repairs Third Party Reporting Package Third Party Reliability Package Third Party LCC Package External Data Corrective Action

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Condition monitoring of equipment

Vision Cracks Vibration

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Maintenance information system

Documentation Inventory & Stores Equipped workshops Special tools Condition monitoring tools Training F F F Fe e e ee e e ed d d db b b ba a a ac c c ck k k k & & & & M M M Ma a a an n n na a a ag g g ge e e em m m me e e en n n nt t t t s s s sy y y ys s s st t t te e e em m m ms s s s Logistic support products

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"New build" and "Service" relationship

Design Process Phase A Design Process Phase B

GR

DR DR DR DR DR

PR PR PR PR PR PR GR PR PR PR PR

SER contribution to projects Contribution to the gate reviews

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CONCLUSION

The maintainability approach to become the common working practice throughout the company To provide the most innovative, cost effective and comprehensive quality service to the rail transportation industry around the world Our mission Requires for Customer satisfaction.

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