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THE NEW WEIGHING SYSTEM Past and Future of the Weighing System 2015 - PowerPoint PPT Presentation

THE NEW WEIGHING SYSTEM Past and Future of the Weighing System 2015 - . Gomaplast adds the production and marketing of Weighing Systems in Wooster, Ohio-USA to the rest of the World. Industries for the Weighing System SGQ15.0 : Rubber &


  1. THE NEW WEIGHING SYSTEM Past and Future of the Weighing System

  2. 2015 - . Gomaplast adds the production and marketing of Weighing Systems in Wooster, Ohio-USA to the rest of the World.

  3. Industries for the Weighing System SGQ15.0 :  Rubber & Plastics Industry  Animal Feed Industry  Food Industry  Chemical Industry  Pharmaceutical Industry  Pigments Industry  Cosmetics Industry

  4. Consequences of Weighing Errors Formulation Errors Rheometric Curve Changes Torque (N.m) Time (min)

  5. Advantages of Our Weighing Systems SPEED & PRECISION  35% FASTER and MORE EFFICIENT for the following reasons :  - Easier and more direct access to the bins. - Handles 06 to 10 equal recipes simultaneously. - Better operator visualization of the recipes on-screen. - Improved operator ergonomics, diminishing work strain. - Continuous weighing process, even during material feeding. ZERO CONTAMINATION RISK.  PLASTIC (PE) CONTAINERS (BINS) with FI-FO (First-In, First-Out) system.  PROPRIETORY SOFTWARE  CONTROL REPORTS: partial and/or total (day);  PRECISE CONTROL and MONITORING of the production stages.  DATABASE recipe storage with full flexibility to amend and manage formulas.  STOCK MANAGEMENT between tanks or silos.  LABOR SUPERVISION: full labor supervision and management (who, when, where). 

  6. Areas of Application For Our Weighing System SGQ15.0 :  Small Volumes (Ingredients) or Micro-Dosing – From 1 to 160 different ingredients  Rubber Weighing Station – Correct weighing and traceability  Large Volumes – Automatic weighing of Carbon Black and other materials, direct injection into silos, etc  Liquids & Oils – Automatic weighing of liquids/oils and direct injectiin into the Banbury  Check Point – Prepares the right mixing sequence before the Banbury  Banbury – Controls the right mixing steps, times and sequences to be processed  Mixer – Controls the temperature of the rubber compound on the mixer after the Banbury

  7. Areas For the Weighing System SGQ15.0 :

  8. Areas For the Weighing System SGQ15.0 :

  9. Weighing System for Small Ingredients Micro-Dosing

  10. Weighing System - Large Volumes & Liquids

  11. More Than 70 Partners Using Our Weighing Systems

  12. Productivity of Old “vs” New Weighing System 12.5 6.25 2 1 Old System New System Batch per Hour Number of Operators

  13. New Weighing System – All Modules 02- Weighing - Rubber 03- Weighing – Liquids 01 - Weighing - Micro Dosing 04- Weighing - Large Volumes 07 - Management – Cylinder 06- Management – Banbury 05- Weighing - Check Point

  14. New Weighing System – Operator Screen

  15. New Weighing System – Programming Recipes

  16. New Weighing System

  17. New Weighing System - Integration of ERP & SGQ 15.0 SGQ 15.0

  18. Current Weighing Systems

  19. Current Weighing Systems

  20. Current Weighing Systems

  21. Weighing Systems Current New

  22. New Weighing System – Micro Dosing

  23. New Weighing System – Micro Dosing

  24. New Weighing System - Micro Dosing

  25. New Weighing System - Micro Dosing

  26. New Weighing System - Micro Dosing

  27. New Weighing System - Micro Dosing

  28. New Weighing System - Feeding Materials in Bins Feeding Process 1. BAG Scan 2. BIN Scan 3. TOP LID Scan

  29. New Weighing System - Feeding System

  30. New Weighing System - Feeding Materials in Bins 1. SCAN PRODUCT 2. SCAN BIN 3. SCAN COVER 4. GREEN LIGHT 4. FEEDING 5. FINISHED FEEDING PROCESS Green

  31. New Weighing System - Material in Bins

  32. New Weighing System - Mechanical Locking System

  33. New Weighing System - Mechanical Locking System

  34. New Weighing System - In Operation

  35. New Weighing System - In Operation

  36. Easy Integration - Bar Code Reading & Printing Bar Code Reader Scale Scale Bar Code Printer RFID Reader Weighing & Micro Dosing System

  37. New Weighing System – Rubber Weighing Station

  38. Current Weighing System - Liquids & Oils

  39. New Weighing System - Liquids & Oils

  40. New Weighing System - Large Volumes

  41. New Weighing System – Large Volumes

  42. New Weighing System - Large Volumes

  43. New Weighing System - Large Volumes

  44. New Weighing System – Large Volumes

  45. Weighing System - Check Point

  46. Weighing System - Check Point

  47. Large Volumes - Direct Discharge into Banbury

  48. System for Tracking & Sequencing 2-Roll Mills

  49. GMI Gomaplast Machinery, Inc. ◦ Peter Gessert ◦ peter@gomaplast.com ◦ www.gomaplast.com ◦ 330-263-7845 ◦ 2424 Long Road ◦ Wooster, Ohio 44691

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