The Factory of The Future Qualification for Industry 4.0 Tony Oran - - PowerPoint PPT Presentation
The Factory of The Future Qualification for Industry 4.0 Tony Oran Octavio Rojas Vice President Innovation and Technology Director Festo Didactic, Inc. DI-S\Tony Oran Festo Didactic - Global Leader for Technical Education Solutions 1
Festo Didactic - Global Leader for Technical Education Solutions DI-S\Tony Oran
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Qualification for Industry 4.0
Tony Oran Octavio Rojas Vice President Innovation and Technology Director
Festo Didactic, Inc.
Festo Didactic - Global Leader for Technical Education Solutions DI-S\Tony Oran
Festo is a productivity company
Process Automation Factory Automation Learning systems Training and Consulting Automation Didactic Technical Education From Industry — For Industry Partner of technical training and development.
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Festo Industrial Customers in Indiana – Sampling of 100+
For Industry, By Industry
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Festo Industrial Customers in Alabama – Sampling of 100+
For Industry, By Industry
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The fundamental change
Industry 4.0 and Digitalization
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From Industry 1.0 to 4.0 | Emphasis of the particular industrial revolutions
Technical inventions Organizational inventions Technical inventions Organizational inventions
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Industrial revolutions | First industrial revolution - The steam machine
Historical facts:
by Thomas Newcomben
patent registration by James Watt
Ideas:
energy
energy over long distances
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Industrial revolutions | Second industrial revolution - The conveyor belt
“First organization, then automation!”
Historical facts:
by Hermann Jacobi (twenty-five times higher cost than steam engine)
Werner von Siemens
Henry Ford Ideas:
product
consistent usage
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Industrial revolutions | Third industrial revolution - Automation
Historical facts:
Parson
industry” by Womack, Jones and Roos Ideas:
Fundamental paradigm shift in Industry 4.0
Source: Forschungsunion Wirtschaft – Wissenschaft
Central control Established value chains Production system operation is planned in advance Products are passive objects in the processing operation Decentralized self-organization through ad-hoc networking Virtual ad-hoc organizations Autonomous, self-organizing production units Active production process supported by intelligent products
Third industrial revolution The use of computers and robots leads to greater production automation.
4.0
Fourth industrial revolution Industry 4.0 describes the networking of people, machines, and products – in real time, via the Internet.
3.0
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Cyber Physical Manufacturing
Industry 4.0
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Cyber Physical Manufacturing
Industry 4.0
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Source: Accenture. Figure 3 – The Combinatorial Effect of Technology
Technology Evolution
Industry 4.0 Advanced Manufacturing Evolution
Source: Overview of Smart Manufacturing 2018 -Dr. Thorsten Wuest
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Core elements of Industry 4.0
Condition Monitoring
Permanent or periodical measurements of physical variables. CM is considered as a building block of Smart Maintenance.
Communication standard
Standard in the communication of machines (M2M) Securely exchanging structured data.
Cyber-physical-systems
Merging of physical and virtual systems. They have their own intelligence in the form
allows them to connect to the outside world via sensors and actuator.
Big Data
Unspecific search for correlations and patterns in available but unstructured data. The goal is to detect unexpected connections Basis for optimization
ERP/MES
ERP takes over the task of planning, controlling and coordinating all resources in a company. MES performs the detailed planning of production processes and resources.
Machine-to-Machine Communication
M2M communication denotes the automated data exchange between machines. Machines must be networked and ready for data exchange.
Augmented / Virtual Reality
expansion of reality perception
glasses
RFID
Radio Frequency Identification (RFID) is a technology for the identification of products as well as a medium to store data. It is possible to read and write data from/on the RFID tag.
“...who am I ...” “...what can do I ...” “...what am doing I ...”
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Virtual Reality
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Augmented Reality
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Cyber-physical-systems
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Identification systems - RFID
Machine-to-Machine Communication
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ERP/MES
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Artificial intelligence / Machine learning
The amount of data we produce every day is truly mind-boggling. There are 2.5 quintillion bytes of data created each day at our current pace, but that pace is only accelerating with the growth of the Internet of Things (IoT). source
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Big Data
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Communication standards
Seamless integration – from top floor to shop floor
SCADA / HMI Machine Layer MES ERP
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SMART industrial THINGS SMART industrial DEVICES
Real Time M2M
Business Logic Services Visualization Quality Engine KPIs/Metrics/Alerts Data Services Manufacturing Integration & Intelligence
Composition Environment
PLAN MAKE DELIVER
ERP SCM PLM
LIMS/Inspection/ Equipment Testing MES SCADA/HMI Plant Data Collection Wireless Integration Environmental Building Management Plant Historian Plant DB DCS/PLC via OPC
INTEGRATION
Plant Connectivity
Industry 4.0
» Manufacturing
industries
» Things and devices
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TOP FLOOR TO SHOP FLOOR INTEROPERABILITY
Training Scenarios Media and Course Outlines Tec2Screen Blended Learning Workbook with link to Multi-Media Seminar Webinar Tutorials E-Learning Gaming Factory Software Learning Arrangements SAP4School CAD/CA M ORACLE CAD CAM AR AI ML Mindsphere Smart Maintenance Manufacturing Execution System (MES4) INTEROPERABILITY
HMI
Other Solutions
Learning at the Festo Technology Plant — Scharnhausen, Germany Production plant of the future for valves, valve terminals and electronics
Making the future adaptable in the Technology Plant
Automated and flexible Highly flexible, energy-efficient assembly lines Flexible, flowing production An optimised flow of information and materials Optimised energy consumption Energy network for buildings and production processes Learning taken for granted Training factory as practical, integral constituent
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Unified data formats and standards for efficient engineering processes
Networked production architecture of the future
“I am finished.” “I continue on to station 2.” Virtual emulation: this will enable automatic start-up and reconfiguration. Plug and produce components: facilitate the exchange of defective production units and the reuse of individual units for new products. Condition Monitoring: the filter reports a contamination level of 95%.
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Festo Industry 4.0 Certification Program
From fundamentals through Advanced Industry 4.0
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Flexibility Specialization Three Levels with horizontal and vertical stacking
Level 1: Fundamentals Level 2: Advanced Mechatronics Level 3: Industry 4.0
Level 3: Industry 4.0
Advanced Product ID HMI Smart Maintenance Advanced PLC Advanced Robotics Cyber-Security
Level 2: Advanced Mechatronics
Product ID Fundamentals Applied Fluid Power Applied Mechanical Systems Applied PLC Applied Robotics Applied Industry 4.0
Level 1: Fundamentals
Electricity Fundamentals Fluid Power Fundamentals Mechanical Systems PLC Fundamentals Robotics Fundamentals Industry 4.0 Fundamentals
Festo Industry 4.0 Certification Program
Content Landscape
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Electricity Fundamentals Fluid Power Fundamentals Mechanical Systems PLC Fundamentals Robotics Fundamentals Industry 4.0 Fundamentals
Allen Bradley or Siemens
Industry 4.0
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Product ID Fundamentals Applied Fluid Power Applied Mechanical Systems Applied PLC Applied Robotics Applied Industry 4.0
Troubleshooting
Allen Bradley or Siemens
Advanced Product ID HMI Advanced Robotics Advanced PLC Smart Maintenance Cyber-Security
w/Robotics
Communication
Understanding the Risks & Consequences
Data Analysis & Quality Control
Festo Industry 4.0 Certification Program
The Process – Institution/Instructor Perspective
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The Institution’s path to qualification
Ensures all instructors are delivering same level of qualification The materials are delivered through NC3 portal. Install proper equipment needed to teach the course(s). Equipment Activate Train-the- Trainer FI4.0CP easily integrates with existing programs Partnership
Students locate a NC3 Partner Institution that fits their needs
Festo Industry 4.0 Certification Program
The Process – Student Perspective
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The Student’s path to qualification
Choose a Training Center
At completion, end of course exam. Exam Courses and labs are led by FI4.0CP certified instructors. Courses Students can horizontally or vertically stack certification levels. Enrollment
Thank you for your attention- Questions
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