TESTNET A Network of excellence Integration of Testing - - PowerPoint PPT Presentation
TESTNET A Network of excellence Integration of Testing Methodologies Participation and Expectations of Airbus Deutschland H.J. Tews Airbus Deutschland GmbH Test Methods and Means Kreetslag10 D21129 Hamburg, Germany 1 24.09.2002
TESTNET_kick_off
1
24.09.2002
A Network of excellence Integration of Testing Methodologies
Participation and Expectations of Airbus Deutschland
H.J. Tews Airbus Deutschland GmbH Test Methods and Means Kreetslag10 D21129 Hamburg, Germany
TESTNET_kick_off
2
24.09.2002
Ownership of the Airbus (SAS)
EADS (N.V.) BAE SYSTEMS Airbus SAS
80% 20%
Airbus France Airbus Deutschland Airbus España Airbus UK
Airbus is a company under French law (SAS).
TESTNET_kick_off
3
24.09.2002
Development of Aerospace Industry in Europe
50 years of restructuring efforts have led to a consolidation within the European Aerospace industry.
Britisch Aircraft Corp Hawker Siddeley Dynamics Scottish Aviation BAe Systems Marconi Electronic
BAe
Breguet Marcel Dassault Air Fouga Morane-Saulnier Quest-Aviation Sud-Aviation Nord-Aviation Arsenal AEA Weser-Flug Focke-Wulf Heinkel HFB Messerschmitt Bölkow Junkers Dornier
Dassault Aviation
Aerospatiale
CASA HASA
EADS bis 1950 1960 1970 1980 1990 2000
Fairchild
MTU München MBB VFW
DASA
MTU München
TESTNET_kick_off
4
24.09.2002
Airbus in Europe
Broughton
Meaulte
machining
Nantes
Toulouse Engineering
Bremen Engineering
Varel
Stade
Hamburg Engineering
Nordenham
Laupheim
Filton Engineering
Getafe Engineering
Illescas
Cadiz/Puerto Real
The Airbus is mainly engineered and produced in Germany, France, England and Spain.
TESTNET_kick_off
5
24.09.2002
History of Airbus Deutschland GmbH
Airbus Deutschland GmbH: A long tradition in aircraft design and manufacturing.
Weser Flugzeugbau GmbH Focke Wulf Flugzeug- bau AG Heinkel Flugzeugwerke GmbH Hamburger Flugzeugbau GmbH Junkers AG Messer- schmitt AG Bölkow GmbH
* Transport Aircraft Division becomes a partner in the Airbus Program VFW GmbH Messerschmitt Bölkow GmbH
MBB GmbH
1930 1940 1950 1970 1980 1990 1960 2000
MBB GmbH*
DaimlerChrysler Aerospace Airbus GmbH Daimler-Benz Aerospace Airbus GmbH
Daimler-Benz Aerospace Airbus GmbH
MBB GmbH
Deutsche Airbus GmbH DaimlerChrysler Aerospace Airbus GmbH
EADS Airbus GmbH
Airbus Deutschland GmbH
TESTNET_kick_off
6
24.09.2002
Research and Technology
In order to remain competitive on the world market, Airbus Deutschland GmbH continually invests in future technologies.
Passenger systems
Cabin communications Cabin systems Air and water supply systems Insulation systems
Aerodynamics
Reduction of aerodynamic drag Laminar vertical tail High-lift configuration
Electronic flight control
Intelligent actuator Power-by-wire actuator Technology Software technology
Structural Mechanics/Production
New-technology fuselage Advanced assembly concepts
Multidisciplinary Concept
Flexible aircraft Improved concepts thru theapplication of advanced IP tools
TESTNET_kick_off
7
24.09.2002
Tttt
New Test Practises
New Aircraft Cabin System Technologies Extended Cabin Systems Functionalities New Integrated Modular Avionic Concept Extended System and Test Requirements New Test Strategies New Test Methods & Means New Test Facilities
Next Generation Aircraft Cabin Systems
New Avionic Standards & Technologies New IT Standards & Technologies New Quality Standards & Regulations
Technological Objectives
More efficient and comprehensive test processes Tests of all integrated cabin systems functionalities before first power-on Similar test architecture for all types of tests Tracing of test results to basic system functional requirements Reduction of program risks and support ‚First Time Right‘
Test of A/C Systems
TESTNET_kick_off
8
24.09.2002
New Test Strategies acc. SAE ARP 4754 and Airbus Directives / Procedures
Execution of multi-system & system integration tests to verify aircraft cabin systems before assembly of first aircraft Application of validated simulation models to perform computer-aided tests and to simulate the complete system environment Achievement of adaptable test resources with standardised interfaces to prevent technological obsolescence Implementation of a continuous computer-aided tool chain from the system design process to the systems test process and therefore from top A/C functional requirements to A/C certification
Test of A/C Systems
TESTNET_kick_off
9
24.09.2002
Exchange of information and ideas with other Industries and Universities in a network of excellence about Validation & Verification Philosophy, Validation & Verification Strategies, Validation & Verification Concepts Validation & Verification Methods and Means for highly integrated and safety critical systems
Use of synergies between Aerospace, Universities and other Industries regarding testing of embedded software and of fault tolerant and safety critical systems
Expectations of Airbus Deutschland
TESTNET_kick_off
10
24.09.2002
Airbus Deutschland GmbH
TESTNET_kick_off
11
24.09.2002
Enhanced Development Process
A/C-Functional Requirements System TLAR TLSRD FRD SRD SDD PTS Equipment PTS Production Qualification Tests Equipment Tests Multi -System Tests System Integration Tests Ground Tests Flight Tests Route Proving System/Equipment Development
Vendor Responsibility
A/C-Certification Certification Plan Means of Compliance Validation Plan Validation Management GTR FTR QTR ATR Certification Management Test Requirements Test Strategies Test Technologies SITR TLAR Top Level Aircraft Requirements TLSRD Top Level System Requirements Document FRD Functional Requirement Document SRD System Requirements Document SDD System Description Document PTS Purchaser Technical Specification ATR Acceptance Test Requirements QTR Qualification Test Requirements SITR System Integration Requirements GTR Ground Test Requirements FTR Flight Test Requirements System Tests
V a l i d a t i
P h a s e Verification Phase
V-Diagram and V&V Process
TESTNET_kick_off
12
24.09.2002
Core competences in the Airbus system established in the past 30 years
Aft Tailcone Section 19.1 Section 10 Components manufactured by partner and incorporated into the particular section by another Horizontal Tailplane HTP Section 35 Vertical stabilizer Fin Section 31 Fwd Tailcone Section 19 Aft fuselage Section 18 Aft centrefuselage Section 16/17 Centrefuselage Section 15 Wing Section 20 Engine pylon Section 41 Fwd centre fuselage Section 13/14 Fwd nose fuselage Section 11/12 Centrewing box Section 21 Main landing gear door Section 32 Engine
System capability for all Airbus programs: Fuselage (fwd and aft), systems Wing center box SA Vertical tail Interior furnishing Wing equipping WB and LR Final assembly (A318, A319, A321)
AIRBUS-Fr AIRBUS-De AIRBUS-UK Goodrich IAE or CFMI AIRBUS-Esp Belairbus
TESTNET_kick_off
13
24.09.2002
Technology Topics of the Aeronautical Research Program
The participation of Airbus Deutschland in international aeronautical research program promotes highly advanced technologies. Aerodynamics Systems
Flight Control
Commonality (software) Weight Comfort Safety
Passenger Systems
In-service flexibility
Comfort
Dynamics of Flexible Aircraft
Multidisiplinary concept Large flexible structures Load reduction
Concept
New-Technology Fuselage
Production costs, times Weight Welded structures
Wing
Production concept Weight Life
Types of Design/Production
High Lift Configuration
Flight performance Environmental compatibility (noise)
Reduction of Aerodynamic Drag
Flight performance Laminarization Engine interference
Vertical Tail
Laminarization (flight demonstration)
TESTNET_kick_off
14
24.09.2002
Ownership of EADS
The EADS company is listed on the stock exchange. Public 30,81%
EADS
European Aeronautic Defence and Space Company Dutch Company (N.V.)
Lagardère French Pooling Company 30,29 %** Sogepa (French State)
French Private Institution
Holding: Dutch Company (B.V.)
DaimlerChrysler
30,29 %* SEPI 5,53 %
* plus 2.75% DaimlerChrysler excess shares will be sold later ** plus 0.33% - French state
TESTNET_kick_off
15
24.09.2002
Restructuring of the Aerospace Industry
Restructuring in USA Shares in worldwide revenue of aerospace industry More than half of the revenue of the aerospace industry worldwide is realized by the four US companies.
USA 55% Europe 33% Others 12%
Lockheed Martin Northrop Grumman Boeing Raytheon
until 1992 1993 1994 1995 1996 1997
TESTNET_kick_off
16
24.09.2002
Test Results Data Base Real-Time Temporary Data Base
Test Engine
Computer Aided Test Generation Assistant Human Machine Interface (on-line/off-line ) Test Data Management Test Data Analysis Simulation Models
Data Base Interface
Inter Systems Data Base Test Preparation Data Base Test Engine Configuration Data Base Systems Requirements Data Base
Test Archive
Uniform Test System Architecture suitable for System, Multi-Systems and Systems Integration Tests
Test of A/C Systems
TESTNET_kick_off
1
24.09.2002
A Network of excellence Integration of Testing Methodologies
Participation and Expectations of Airbus Deutschland
H.J. Tews Airbus Deutschland GmbH Test Methods and Means Kreetslag10 D21129 Hamburg, Germany
TESTNET_kick_off
2
24.09.2002
Ownership of the Airbus (SAS)
EADS (N.V.) BAE SYSTEMS Airbus SAS
80% 20%
Airbus France Airbus Deutschland Airbus España Airbus UK
Airbus is a company under French law (SAS).
TESTNET_kick_off
3
24.09.2002
Development of Aerospace Industry in Europe
50 years of restructuring efforts have led to a consolidation within the European Aerospace industry.
Britisch Aircraft Corp Hawker Siddeley Dynamics Scottish Aviation BAe Systems Marconi Electronic
BAe
Breguet Marcel Dassault Air Fouga Morane-Saulnier Quest-Aviation Sud-Aviation Nord-Aviation Arsenal AEA Weser-Flug Focke-Wulf Heinkel HFB Messerschmitt Bölkow Junkers Dornier
Dassault Aviation
Aerospatiale
CASA HASA
EADS bis 1950 1960 1970 1980 1990 2000
Fairchild
MTU München MBB VFW
DASA
MTU München
TESTNET_kick_off
4
24.09.2002
Airbus in Europe
Broughton
Meaulte
machining
Nantes
Toulouse Engineering
Bremen Engineering
Varel
Stade
Hamburg Engineering
Nordenham
Laupheim
Filton Engineering
Getafe Engineering
Illescas
Cadiz/Puerto Real
The Airbus is mainly engineered and produced in Germany, France, England and Spain.
TESTNET_kick_off
5
24.09.2002
History of Airbus Deutschland GmbH
Airbus Deutschland GmbH: A long tradition in aircraft design and manufacturing.
Weser Flugzeugbau GmbH Focke Wulf Flugzeug- bau AG Heinkel Flugzeugwerke GmbH Hamburger Flugzeugbau GmbH Junkers AG Messer- schmitt AG Bölkow GmbH
* Transport Aircraft Division becomes a partner in the Airbus Program VFW GmbH Messerschmitt Bölkow GmbH
MBB GmbH
1930 1940 1950 1970 1980 1990 1960 2000
MBB GmbH*
DaimlerChrysler Aerospace Airbus GmbH Daimler-Benz Aerospace Airbus GmbH
Daimler-Benz Aerospace Airbus GmbH
MBB GmbH
Deutsche Airbus GmbH DaimlerChrysler Aerospace Airbus GmbH
EADS Airbus GmbH
Airbus Deutschland GmbH
TESTNET_kick_off
6
24.09.2002
Research and Technology
In order to remain competitive on the world market, Airbus Deutschland GmbH continually invests in future technologies.
Passenger systems
Cabin communications Cabin systems Air and water supply systems Insulation systems
Aerodynamics
Reduction of aerodynamic drag Laminar vertical tail High-lift configuration
Electronic flight control
Intelligent actuator Power-by-wire actuator Technology Software technology
Structural Mechanics/Production
New-technology fuselage Advanced assembly concepts
Multidisciplinary Concept
Flexible aircraft Improved concepts thru theapplication of advanced IP tools
TESTNET_kick_off
7
24.09.2002
Tttt
New Test Practises
New Aircraft Cabin System Technologies Extended Cabin Systems Functionalities New Integrated Modular Avionic Concept Extended System and Test Requirements New Test Strategies New Test Methods & Means New Test Facilities
Next Generation Aircraft Cabin Systems
New Avionic Standards & Technologies New IT Standards & Technologies New Quality Standards & Regulations
Technological Objectives
More efficient and comprehensive test processes Tests of all integrated cabin systems functionalities before first power-on Similar test architecture for all types of tests Tracing of test results to basic system functional requirements Reduction of program risks and support ‚First Time Right‘
Test of A/C Systems
TESTNET_kick_off
8
24.09.2002
New Test Strategies acc. SAE ARP 4754 and Airbus Directives / Procedures
Execution of multi-system & system integration tests to verify aircraft cabin systems before assembly of first aircraft Application of validated simulation models to perform computer-aided tests and to simulate the complete system environment Achievement of adaptable test resources with standardised interfaces to prevent technological obsolescence Implementation of a continuous computer-aided tool chain from the system design process to the systems test process and therefore from top A/C functional requirements to A/C certification
Test of A/C Systems
TESTNET_kick_off
9
24.09.2002
Exchange of information and ideas with other Industries and Universities in a network of excellence about Validation & Verification Philosophy, Validation & Verification Strategies, Validation & Verification Concepts Validation & Verification Methods and Means for highly integrated and safety critical systems
Use of synergies between Aerospace, Universities and other Industries regarding testing of embedded software and of fault tolerant and safety critical systems
Expectations of Airbus Deutschland
TESTNET_kick_off
10
24.09.2002
Airbus Deutschland GmbH
TESTNET_kick_off
11
24.09.2002
Enhanced Development Process
A/C-Functional Requirements System TLAR TLSRD FRD SRD SDD PTS Equipment PTS Production Qualification Tests Equipment Tests Multi -System Tests System Integration Tests Ground Tests Flight Tests Route Proving System/Equipment Development
Vendor Responsibility
A/C-Certification Certification Plan Means of Compliance Validation Plan Validation Management GTR FTR QTR ATR Certification Management Test Requirements Test Strategies Test Technologies SITR TLAR Top Level Aircraft Requirements TLSRD Top Level System Requirements Document FRD Functional Requirement Document SRD System Requirements Document SDD System Description Document PTS Purchaser Technical Specification ATR Acceptance Test Requirements QTR Qualification Test Requirements SITR System Integration Requirements GTR Ground Test Requirements FTR Flight Test Requirements System Tests
V a l i d a t i
P h a s e Verification Phase
V-Diagram and V&V Process
TESTNET_kick_off
12
24.09.2002
Core competences in the Airbus system established in the past 30 years
Aft Tailcone Section 19.1 Section 10 Components manufactured by partner and incorporated into the particular section by another Horizontal Tailplane HTP Section 35 Vertical stabilizer Fin Section 31 Fwd Tailcone Section 19 Aft fuselage Section 18 Aft centrefuselage Section 16/17 Centrefuselage Section 15 Wing Section 20 Engine pylon Section 41 Fwd centre fuselage Section 13/14 Fwd nose fuselage Section 11/12 Centrewing box Section 21 Main landing gear door Section 32 Engine
System capability for all Airbus programs: Fuselage (fwd and aft), systems Wing center box SA Vertical tail Interior furnishing Wing equipping WB and LR Final assembly (A318, A319, A321)
AIRBUS-Fr AIRBUS-De AIRBUS-UK Goodrich IAE or CFMI AIRBUS-Esp Belairbus
TESTNET_kick_off
13
24.09.2002
Technology Topics of the Aeronautical Research Program
The participation of Airbus Deutschland in international aeronautical research program promotes highly advanced technologies. Aerodynamics Systems
Flight Control
Commonality (software) Weight Comfort Safety
Passenger Systems
In-service flexibility
Comfort
Dynamics of Flexible Aircraft
Multidisiplinary concept Large flexible structures Load reduction
Concept
New-Technology Fuselage
Production costs, times Weight Welded structures
Wing
Production concept Weight Life
Types of Design/Production
High Lift Configuration
Flight performance Environmental compatibility (noise)
Reduction of Aerodynamic Drag
Flight performance Laminarization Engine interference
Vertical Tail
Laminarization (flight demonstration)
TESTNET_kick_off
14
24.09.2002
Ownership of EADS
The EADS company is listed on the stock exchange. Public 30,81%
EADS
European Aeronautic Defence and Space Company Dutch Company (N.V.)
Lagardère French Pooling Company 30,29 %** Sogepa (French State)
French Private Institution
Holding: Dutch Company (B.V.)
DaimlerChrysler
30,29 %* SEPI 5,53 %
* plus 2.75% DaimlerChrysler excess shares will be sold later ** plus 0.33% - French state
TESTNET_kick_off
15
24.09.2002
Restructuring of the Aerospace Industry
Restructuring in USA Shares in worldwide revenue of aerospace industry More than half of the revenue of the aerospace industry worldwide is realized by the four US companies.
USA 55% Europe 33% Others 12%
Lockheed Martin Northrop Grumman Boeing Raytheon
until 1992 1993 1994 1995 1996 1997
TESTNET_kick_off
16
24.09.2002
Test Results Data Base Real-Time Temporary Data Base
Test Engine
Computer Aided Test Generation Assistant Human Machine Interface (on-line/off-line ) Test Data Management Test Data Analysis Simulation Models
Data Base Interface
Inter Systems Data Base Test Preparation Data Base Test Engine Configuration Data Base Systems Requirements Data Base
Test Archive
Uniform Test System Architecture suitable for System, Multi-Systems and Systems Integration Tests
Test of A/C Systems