Summary 12th June 2003 The ST/CV control system requirements ST/CV - - PowerPoint PPT Presentation

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Summary 12th June 2003 The ST/CV control system requirements ST/CV - - PowerPoint PPT Presentation

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LHC Controls Project Workshop Summary 12th June 2003 The ST/CV control system requirements ST/CV control system architecture ST/CV Control System and Projects Integration in CERN Network Projects and contracts ( running /

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SLIDE 1

LHC Controls Project Workshop

12th June 2003

ST/CV Control System and Projects

  • H. Jena, ST/CV Process Control Team

CERN ST/CV/CE – Controls and Electricity

Summary

The ST/CV control system requirements ST/CV control system architecture Integration in CERN Network Projects and contracts ( running / terminated )

  • > Controls Examples

Future projects

  • > Project Example

Conclusions

LHC Workshop 12th June 2003 H.Jena ST-CV-CE

CV Control System Requirements

ST/CV Control System design stage for LHC projects started ST/CV Control System design stage for LHC projects started more than 5 years ago more than 5 years ago

First technical specifications for LHC-Ventilation surface buildings in 1997 Use of reliable automatism (Siemens, Schneider) A powerful local supervisory SCADA System included well adapted operation and maintenance tools (Wizcon) Standardized interfaces and protocols Openness and networking: To provide flexibility in a distributed environment Following the industrial evolution: Today still staying operational for the next 15 years

... ... keeping a global and homogeneous solution keeping a global and homogeneous solution

LHC Workshop 12th June 2003 H.Jena ST-CV-CE

CV Control System Architecture

Layer 1: Acquisition and regulation Layer 2: Local supervision Layer 3: TCR remote supervision Layer 4: Data handling and WEB supervision PLC: Schneider / Siemens Network: Ethernet TCP / IP SCADA: Wizcon Windows NT Workstations Windows 2000 Workstations Process regulation Process control and supervision CERN technical data monitoring Data archiving and web-based supervisory tools Archiving station Web-access to local process supervision (layer 2) Communication to: Central Alarm Server(CAS) Technical Data Server(TDS) Trouble Diagnosis Post-mortem analysis Data coherence Standardization of interfaces Flexibility Process-customized solutions Reliability Availability Maintainability New : WEB-Access to layer 2

LHC Workshop 12th June 2003 H.Jena ST-CV-CE

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SLIDE 2

Integration in CERN Network

Star-Point

Liaison fibre optic réseau de contrôle

Default gateway : 128.142.36.1 Subnet Mask : 255.255.252.0

10 Base - T (RJ 45)

Topologie Ethernet Services Point 4

2 x RJ 45

Supervision Wizcon SCADA

Adaptateur FO/TP

SU 4 - Bat. 2480 Cabine de Supervision

gtcvent4 : 128.142.37.48

SR4 - Bat. 2475

Adaptateur FO/TP

SH 4 - Bat. 2484

ventsh4 : 128.142.37.43 (station 1) UOWC 453 UIAN 482

Twisted Pair 2 x RJ 45

Adaptateur FO/TP

SHM 4 - Bat. 3477

ventshm4: 128.142.37.42 (station 3) UOWC 463 UIAN 432

Twisted Pair 2 x RJ 45

ST/CV Projects and Contracts (running and terminated)

F - 292 New pumping stations for LHC experimental points 1 & 5 (2002) F - 300 Air conditioning of new LHC surface buildings (1999-2004) F - 310 Chilled water production for LHC experimental points 1 & 5 (2003) F - 405 Air handling installations for two experimental areas ATLAS / CMS (2004) F - 480 Supply and installation of air-conditioning for the SCX 1 building (2004) F - 472 Hydraulic, electrical and control modifications of LEP water cooling (2004) F - 478 Supply and installation of underground cooling plants for ATLAS (2003) CA-1281377 Ventilation of ALICE Control room (2003) CD-1000869 Supply and installation air extraction for TI2 and TI8 injection tunnels (2003) CD-1000931 Demineralised water circuits for CMS surface tests (2003)

LHC Workshop 12th June 2003 H.Jena ST-CV-CE

Examples for some projects (PLC configuration and SCADA Mimic Diagrams) ...

F 310: Chilled water production: Schneider Redundancy Solution

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SLIDE 3

WIZCON application F300 Ventilation LHC surface buildings

WIZCON application F- 472 Hydraulic LHC Cooling Towers Point 8 WIZCON application F- 472 Hydraulic LHC Cooling Towers Point 8 WIZCON - WEB F- 472 Hydraulic LHC Cooling Towers Point 8 WIZCON - WEB application conform to UMMI mimic diagrams TCR

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SLIDE 4

Future ST/CV Projects

CNGS and Hadron Stop ventilation CNGS cooling Upgrade of Clean and Waste Water Systems of LHC Cooling of Dump Quench Resistors Air-Conditioning in SCX5 and UX85 Air-Conditioning of Racks in SDX1 CMS Cooling Plants Renewal of PM 32 Pumping Stations Control System LHC Ventilation – Process Controle Migration ( LEP -> LHC )

  • -> some details ...

LHC Workshop 12th June 2003 H.Jena ST-CV-CE

LHC Ventilation – Process Controle Migration ( LEP -> LHC )

U O W C 1 10 U I A O 1 1 H U B H U B H U B S tar P o in t H U B S u p erv isio n W iz c o n H U B SG X1 - 3170 SH 1 - 3184 S R 1
  • 2
1 7 5 S U 1
  • 2
1 8 SD 1 U O W C 1 1 0 UIAN 101 U O W C 1 0 1 U O W C 1 03 U O W C 1 04 U O W C 1 05 UIAO 105 UIAO 104 UIAO 103 UIAO 102 M a s ter S 7 -4 0 0 U O W C 1 2 1 U I A C 1 5 U O W C 1 81 U I A C 1 6 SX 1 - 3185 S F 1 H U B S U X 1 UIAO 192 UIAO 175 U I A O 1 5 6 U S A 1 5 P X 1 4 U X 1 5 P X 1 5 P X 1 6 P M 1 5 U S 1 5 S u p erv isio n W iz c o n g tcp o m p sf1 : 1 2 8 .1 4 2 .3 7 .1 3 _ ._._._ p o m p sf1 -1 : 1 2 8 .1 4 2 .3 7 .1 1 p o m p sf1 -2 : 1 2 8.14 2 .3 7.1 2 S C X 1 S D X 1 B A 6 S E 1 T
  • u
r s B A 6 S Y 1 Star Point H U B H U B S u p e rv is io n W iz c o n S U H 2 / S H 2 S R2 SU X 2/SX 2 SD 2 U O W C 2 1 1 U O W C 2 10 U O W C 2 1 2 U O W C 2 20 U O W C 2 1 5 U I A E 2 2 U I A O 2 8 U I A O 2 9 U I A N 2 4 U I A N 2 1 M a ste r S 7 - 4 0 0 SU 2 U O W C 2 0 2 UIAO 203 U O W C 2 05 U O W C 2 06 U O W C 2 04 U O W C 2 03 U O W C 2 01 UIAO 206 UIAO 207 UIAO 205 UIAO 204 UIAO 202 U O W C 2 26 UIAO 215 U O W C 2 25 UIAC 204 M a ste r S 7 -3 0 0 H U B M as te r S 7 -3 0 0 H U B H U B M a s te r S 7 -3 0 0 H U B U I A O 2 8 2 U X 2 5 R E 1 8 R E 2 2 R E 2 8 R E 3 2 P X 2 4 U S 2 5 P M 2 5 U W 2 5 S E 2 S F 2 S A 2 S X L 2 S G 2 M a s te r S 7 - 3 0 0 U O W C 3 0 1 UIAO 303 U O W C 3 02 U O W C 3 1 5 UIAO 302 UIAO 305 S ta r P o in t Master S7-400

S Z U 3 3 S U 3

U O W C 3 1 0 UIAC 3 03

P o in t 3 2 P o in t 3 3

T Z 3 2 U J 3 2 R Z 3 3 P M 3 2 U J 3 3 P Z 3 3 S R 3 2 S E 3 2 S D 3 2

SUPPLY AIR SUPPLY AIR EXTRACT AIR EXTRACT AIR EXTRACT AIR EXTRACT AIR 120 PLCs (Siemens S5 -> S7) 20.000 I/O points to re-program Communication changes (Sinec L1, MIL1553-Bus change to Ethernet)

Point 3 Point 3 Point 2 Point 2 Point 1 Point 1

New operating modes Integration of injection tunnels Integration of experimental areas Interactions over LHC points

Conclusions

The control of cooling or ventilation processes can be achieved without considering specific solutions and by using a fully Industrial SCADA-based control architecture. The retained solution provides a high process control precision. The reusability of the well-proven solutions results in safer control systems: better reliability and maintainability of the process. A global vision of the cooling and ventilation facilities allows to achieve the required levels of flexibility, coherence and homogeneity in order to assure the follow-up of the technical evolution.

LHC Workshop 12th June 2003 H.Jena ST-CV-CE