Specialized for Air-Cooled Heat Exchanger Module 1 TABLE OF - - PowerPoint PPT Presentation

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Specialized for Air-Cooled Heat Exchanger Module 1 TABLE OF - - PowerPoint PPT Presentation

Jan 01, 2023 469 likes •694 views

Specialized for Air-Cooled Heat Exchanger Module 1 TABLE OF CONTENTS 1. Brief History 8. Engineering 2. Products 9. Manufacturing Equipment and Facilities 3. Business Volume 10. Quality Management 4. Company Organization 11. Reference 5.

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SLIDE 1

Specialized for Air-Cooled Heat Exchanger Module

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SLIDE 2

TABLE OF CONTENTS

  • 1. Brief History
  • 2. Products
  • 3. Business Volume
  • 4. Company Organization
  • 5. Location & Lay-out
  • 6. Overall Process
  • 8. Engineering
  • 9. Manufacturing Equipment and Facilities
  • 10. Quality Management
  • 11. Reference
  • 12. Clients List
  • 7. Manufacturing Capacity

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SLIDE 3
  • 1. Brief History

Apr 2017 Acquisition of Construction License ( For Site Installation of Steel Structure Module ) Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser Mar 2014 Certified to CSA 47.1 Div.2(CWB Certificate) Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government Mar 2012 Development of Round Header(Patent No. 10-134791)

  • Jun. 2008

Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified May 2008 Established Gunsan Shop

  • Jan. 1997

Registered as a member of Heat Transfer Research Institute (HTRI)

  • Jul. 1993

Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)

  • Aug. 1991

Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No.180.03-9991)

  • Jun. 1983

“Korea Heat Exchanger Industrial Co., Ltd.” Established

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SLIDE 4
  • 2. Products

4 Air Cooled Heat Exchanger

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SLIDE 5
  • 2. Products

Heat Exchanger Module Skid Air Cooled Condenser 5 Steel Structure

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SLIDE 6
  • 3. Business Volume

Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years

Sales order plan for year 2020 : USD 76 Million 95% 5%

Air Cooled Heat Exchanger Steel Structure 6

50 100 150 200 2016 2017 2018 2019 2020 110 80 90 55 76 105 90 80 50 50 Awared Turnover

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SLIDE 7

QA/QC

QA QC Customer Service

Business

Sales Estimation

Production

PP Bundle Steel Structure Material Control Coating Packing

Research Institute

R&D Team

Procurement General Affairs Financial & Accounting

PM

PM

Management Support

  • 4. Company Organization

C E O C O O

Engineering

Engineering

HSE TEAM

7 10 Persons 12 Persons 155 Persons 31 Persons 5 Persons 3 Persons 13 Persons 3 Persons Total : 232 Persons

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SLIDE 8

Gunsan Seoul

Gunsan Factory in F.T.Z Sales Office

Busan

  • 5. Location Lay-out

* Address : 19 Jayumuyeok 3-gil, Gunsan-Si, Jeonbuk, Korea

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SLIDE 9
  • 5. Location & Lay-out

Location - Gunsan, Korea The Area of Site - 158,856㎡(38.13acre) The Area of Buildings - 54,570㎡(13.1acre)

Shop Name Area(m2) Area(acre) A Bundle A’ssy-Shop 21,900 5.26 B Header Box-Shop 10,120 2.48 C Steel Structure-Shop 9,904 2.43 D Galvanizing –Shop 3,522 0.86 E Painting –Shop 4,323 1.06 F Heat Treatment- Shop 28 0.007 G NDE –Shop 420 0.1 H Material-Shop 1,700 0.42 I Gantry crane 20Ton*4EA 28M*12M J Gantry crane 15Ton*4EA 28M*361M

KHE Gunsan Shop

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SLIDE 10

PAINTING SHOP HEADER BOX FINNING BUNDLING

  • GALVA. SHOP

STEEL STRUCT. SHOP HEADER BOX SHOP

<KHE LAY OUT>

MODULE AREA

  • 6. Overall Process

▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger ▶ Whole Process being operated in House including engineering, small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing ▶ All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop

Shop Working Flow

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Starting Point Starting Point

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SLIDE 11
  • 7. Manufacturing Capacity
  • Automated Production Ratio : 60%
  • Self Production Ratio (at shop) : 95%, Subcontracted Ratio (out of shop) : 5%

Bundle 2,400 Bundle / Year Steel Structure

Light : 20,000 Ton / Year Heavy: 50,000 Ton / Year

Galvanizing 30,000 Ton / Year Painting 30,000 Ton / Year Assembly/RIT 2,400 Module/Year

Current Capacity(2019)

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SLIDE 12
  • 8. Engineering

No Program name Purposes Developer 1 HTRI XACE V7.0 SP3 Thermal design HTRI (U.S.A.) 2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc.(USA) 3 STAAD.Pro V8i Stress analysis for steel structure Bentley Systems, Inc.(USA) 4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M Siemens PLM Software(USA)

  • ASME Section VIII, Div I & Div II
  • ASME Section I.
  • ASME B31.1
  • API 661
  • AISC
  • ASCE
  • BC
  • CSA W47.1. Div. II
  • CE /PED
  • DPEM / ARH
  • GOST 14249
  • HPGSL
  • HEI
  • JIS
  • MOH
  • TEMA

Design Computer Programs Applicable Code & Standard

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SLIDE 13
  • 9. Manufacturing Equipment

Manufacturing Equipment

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Automatic Finning Machine System Quantity

Fin type : embedded ( 5 sets ),Extruded ( 6 sets ) Fin material : aluminum, copper, (4 -11fin/inch) Tube size : OD(1/2″ -2″)＊L20,000 ㎜ 11 sets

  • 1. Finni

ning ng Equipments pments ( 1 11 set ets s )

  • 2. Welding

ding Equipm pmen ents ts ( 2 210 10 set ets / Manual ual & Au Automati

  • matic )

Welding Machines Quantity

Automatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine Gas tungsten arc welding machine(TIG) Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000㎜＊L3,000㎜) Turning roll for welding machine (60 ton, 30 ton, 10 ton) Baking & drying oven for electric rods (Controlling temp : 0℃ - 350℃) Inside automatic welding machine (Stroke : 400L) Automated and Submerged Gas Welding machine Nozzle Automated Welding machine 5 sets 11 sets 55 sets 40 sets 66 sets 4 sets 2 sets 13 sets 9 sets 2 sets 2 sets 1 set

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SLIDE 14
  • 9. Manufacturing Equipment

Manufacturing Equipment

14 Equipment Name Quantity Special purpose multi-hole and multi – stage drilling machine drilling machine for air cooled heat exchanger header. CNC drill center (W3,000 ㎜＊L 4,500 ㎜) CNC drill center (W3,500 ㎜＊L 4,500 ㎜) CNC drill center (W2,000 ㎜＊L 2,500 ㎜) Radial drilling machine (L 2,000 ㎜) Radial drilling machine (L 2,600 ㎜) Radial drilling machine (L 1,600 ㎜) Radial drilling machine (L 1,300 ㎜) Hand drilling machine (ø 3~25 ㎜) Magnetic drill machine (ø 3~25 ㎜) Tool grinding machine 1 set 1 set 2 sets 1 set 5 sets 2 sets 2 sets 1 set 3 sets 4 sets 4 sets

  • 3. Drilling Equipments
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SLIDE 15
  • 9. Manufacturing Equipment

Manufacturing Equipment

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  • 4. Inspection & Testing Equipments

Type of Equipments Quantity

Mechanical Test Equipment Charpy Impact Tester (1ea), Universal Testing Machine (1ea) Hardness Tester (1ea), Steel M-Scope (1ea) 4ea Run in Test Measuring Equipment CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor 40ea Measuring Equipment Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers, Digital Thermometer 85ea

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SLIDE 16
  • 10. Quality Management

▶ ISO 9001 ▶ ASME ▶ ISO 14001

▶ CWB Certificate

▶ OHSAS 18001 Certificates

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SLIDE 17
  • 11. Reference

17 Project User EPC Description Quantity (Bay/Bundle) Remark Badra CPF-#2 Gazprom SECL Tube: SB163-825

48 / 74

Jazan #9 Aramco SKEC Tube: SB444-625

36 / 48

Yanbu DHT Aramco TR Tube: SB338

24 / 38

Sadara Isocyanates SADARA Daerim Tube : SA789-31803

6 / 10

Project User EPC Description Quantity (Bay/Bundle) Remark Bibiyana Expansion Chevron Foster Wheeler 90 kgf / ㎠ , 450℃(DT) 13 / 13 Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / ㎠ , - 45℃(MDMT) 6 / 6 KASHAGAN AGIP Petrofac 80 kgf / ㎠ , - 46℃(MDMT) 147 / 284

Special Material

Note) Reference Records were extracted from experience record

Low/High Temperature

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SLIDE 18
  • 11. Reference

Project User EPC Description Quantity (Bay/Bundle) Delivery LNG Canada LNG Canada JGC & Fluor Tube : SS 316 79 / 150

  • Mar. 2020

RUCP S-OIL Daelim-Daewoo Tube : SB163-825 102 / 155

  • Jun. 2017

AL ZOUR KNPC TSHJ Tube : SA179 147 / 177

  • Apr. 2017

RAPID PETRONAS TR Tube : DS31254 92 / 167

  • Apr. 2016

NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015 CBDC TAKREER SECL Tube : SA179 142 / 245

  • Jan. 2014

RMP-2 PETRON Daelim Tube : SA 179 96 / 159

  • Mar. 2013

SGD #3 GASCO Saipem Tube : SA 179 132 / 252

  • Nov. 2012

Shaybah # 1 & # 4 ARAMCO SECL Tube : DS31254 143 / 277

  • Aug. 2012

RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349

  • Apr. 2012

Note) Reference Records were extracted from experience record 18

Big Quantity

Project User EPC Description Quantity (Bay/Bundle) Remark GASCO NGI GASCO SECL 420 kgf / ㎠(DP) , 215℃ 17 / 37 ZCINA-HMD Sonatrach DODSAL 422 kgf / ㎠ , 190℃ 20 / 40 CO2 capture Aramco SECL 265 kgf / ㎠ , 200℃ 2 / 3

High Pressure

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SLIDE 19
  • 12. Clients List

▪ ADCO ▪ ADMA-OPCO ▪ ADNOC, GASCO ▪ Air Liquid ▪ AGIP ▪ ARAMCO ▪ Bahrain Petroleum Co. (BAPCO) ▪ BHP Billiton Petroleum ▪ BP ▪ Celanese ▪ Chevron ▪ ConocoPhilips ▪ CPC ▪ Dow Chemical ▪ Exxon Mobil ▪ Formosa Petroleum Corp. ▪ GS Caltex ( Long-Term Agreement)

▪ Gazprom

▪ Hyundai Oil Bank ▪ IOEC ▪ JACOS ▪ Jurong Aromatics ▪ Khazahstan Petrochemical Ind. ▪ KNPC ▪ KSC ▪ NIOEC ▪ Oxy ▪ PEMEX ▪ PDO ▪ PDVSA ▪ Pertamina ▪ Petrobras ▪ Petronas ▪ Petron ▪ Persian Gulf Star Oil ▪ PTT ▪ QGC ▪ QP ▪ Rayong Olefins ▪ Reficar ▪ Reliance Petroleum SADARA ▪ Sabic ▪ Samsung Total ▪ SEEF ▪ Sakhalin Energy ▪ Shell ▪ SK Innovation ▪ S-Oil ▪ Sonatrach ▪ TAKREER ▪ TAIF-NK ▪ Total ▪ Tupras

Oil Refineries & Petrochemicals (End-User)

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SLIDE 20
  • 12. Clients List

▪ ABB ▪ Air Liquid ▪ Aker Solution ▪ AMEC ▪ Bechtel ▪ CB&I ▪ Chiyoda ▪ CTCI corporation ▪ DSME ▪ Daelim ▪ Daewoo E&C ▪ Dodsal ▪ ENPPI ▪ Flour Daniel, Inc. ▪ Forster Wheeler ▪ GS E&C ▪ Gusto B.V ▪ Hitachi ▪ HHI ▪ HDEC ▪ HEC ▪ Idemistu Engineering ▪ INITEC ▪ Jacobs ▪ JGC Corporation ▪ KCC ▪ KBR ▪ Kobelco ▪ Linde ▪ Lurgi Engineering ▪ Man Diesel & Turbo ▪ MHI ▪ MES ▪ Petrofac ▪ Prosernat ▪ Saipem ▪ SECL ▪ SK E&C ▪ Sinopec ▪ SNC Lavalin ▪ Tecnimont ▪ Techint ▪ Tecnicas Reunidas ▪ Technip ▪ Toyo Eng. ▪ Worley Parsons

Engineering and Construction (EPC)

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