Special-polishing process for tools with hyper smooth surfaces 1 - - PowerPoint PPT Presentation

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Special-polishing process for tools with hyper smooth surfaces 1 - - PowerPoint PPT Presentation

Special-polishing process for tools with hyper smooth surfaces 1 Special-polishing process MMP Technology By selective machining of the micro-roughness cutting edges and surfaces of HAM tools can be manufactured in reproducible superior


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Special-polishing process

for tools with hyper smooth surfaces

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Special-polishing process MMP Technology

By selective machining

  • f the micro-roughness

cutting edges and surfaces

  • f HAM tools can be

manufactured in reproducible superior precision. Significantly better surface finish than conventional polished tools!

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The MMP Surface Study – Basics

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The MMP Technology Treatment

Application of particles which are aggregated to simulate High Frequency Range Eliminate 4th order defect

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The MMP Technology Treatment

Application of particles which are aggregated to simulate Medium Frequency Range Eliminate 3rd order defect

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The MMP Technology Treatment

Application of particles which are aggregated to simulate Low Frequency Range Eliminate 2nd order defect

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The MMP Technology Treatment

Eliminate 2nd order defect

Result = Form

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The MMP Technology Treatment

Before MMP After MMP

HAM tools are treated with a defined and fix batch process. The surface specific characteristics are significantly improved. Basically it is possible to set the roughness as per request.

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The MMP Technology Applications

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The MMP Technology

Removal of micro-burrs and stabilisation of the cutting edge with MMP Technology

Before MMP After MMP

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The MMP Technology

The MMP technology treatment is suitable for:

  • Solid carbide tools
  • Solid carbide tools with CVD or PVD coating
  • PCS-equipped tools with the basic body

made of carbide

  • Standard and special tools from nominal-ø 0,5 mm

and shank-ø 3,0 mm Major and minor cutting edges, flutes and guide chamfers are processed in this way.

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The MMP Technology - Advantages

Advantages:

  • Optimal chip removal
  • Reduction of built up edges
  • Defined cutting edge

rounding

  • Homogeneous and

reproducible surfaces can be reached

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The MMP Technology - Advantages

Additional advantages:

  • Higher cutting speeds and

feed rates are possible

  • Reduced cutting forces
  • Less heat generation on the

tool and workpiece

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The MMP Technology – Re-sharpening

HAM re-sharpening:

  • Original point grinding
  • Original geometry
  • Original coating
  • With/without MMP Technology
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Many thanks for your attention!