SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 - - PowerPoint PPT Presentation
SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 - - PowerPoint PPT Presentation
EN-ICE Technical Committee SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 Presentation Overview Brief history of SM18 during the LHC magnet measurement campaign The Measurement & Control applications used for
- Brief history of SM18 during the LHC magnet measurement campaign
- The Measurement & Control applications used for the LHC magnets
- Overview of the main measurement systems
- The new data analysis tools
- Planning for the next years
- The new Vertical Test Stations
- The GSI-FAIR Project
Presentation Overview
The SM18 Test Hall has been early associated with the LHC project:
- 1992 – 1993: Construction of the 2
first benches to test 10 m long LHC dipole prototypes.
- 1996: Construction of 2 new
benches to test 15 m long LHC dipole prototypes.
SM18 as a R&D magnet lab: 1992 – 1998
From 1998 until June 2004:
- Construction of the infrastructure for the 12 benches
- Preparation for the LHC magnet production test (HW & SW)
SM18 as magnet production test: 1998 – 2007
From 2003 to February 2007:
- More than 100 people were working in SM18
- 3 shift teams
- 12–14 magnets tested per week
- ~ 1 week per magnet
SM18 as magnet production test: 1998 – 2007
LHC main magnets were produced in 4 firms:
- NOELL (Germany, Zeitz & Würzburg)
- ALSTOM (France, Jeumont & Belfort)
- ANSALDO (Italy, Genoa)
- ACCEL (Germany)
SM18 as magnet production test: 1998 – 2007
Final assembly in building SMA18 Installation on a SM18 bench
SM18 as magnet production test: 1998 – 2007
23-02-2007 : Last magnet tested (1384 dipoles, 457 SSS, 94 special SSS)
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
SM18 Horizontal Benches Layout
Cluster C Cluster B Cluster A Cluster E Cluster F Cluster D
SM18 Horizontal Benches Layout
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K)
SM18 Horizontal Benches Layout
LHC Dipole LHC Dipole LHC Dipole LHC Dipole
LHC Quadrupole
LHC Dipole
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K)
SM18 Horizontal Benches Layout
PC 16 kA Cluster C
2 X 600 A 2 x 60 A
PC 20 kA Cluster A
2 X 600 A 2 x 60 A
LHC Dipole LHC Dipole LHC Dipole LHC Dipole
LHC Quadrupole
LHC Dipole
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F
2 X 600 A 2 x 60 A
PC 16 kA Cluster B
2 X 600 A 2 x 60 A
PC 16 kA Cluster E
2 X 600 A 2 x 60 A
PC 16 kA Cluster D
2 X 600 A 2 x 60 A
SM18 Horizontal Benches Layout
PC 16 kA Cluster C
2 X 600 A 2 x 60 A
PC 20 kA Cluster A
2 X 600 A 2 x 60 A
LHC Dipole LHC Dipole LHC Dipole LHC Dipole
LHC Quadrupole
LHC Dipole
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F
2 X 600 A 2 x 60 A
PC 16 kA Cluster B
2 X 600 A 2 x 60 A
PC 16 kA Cluster E
2 X 600 A 2 x 60 A
PC 16 kA Cluster D
2 X 600 A 2 x 60 A
PLC SE PLC SE PLC SE PLC SE PLC SE PLC SE
SM18 Horizontal Benches Layout
PC 16 kA Cluster C
2 X 600 A 2 x 60 A
PC 20 kA Cluster A
2 X 600 A 2 x 60 A
LHC Dipole LHC Dipole LHC Dipole LHC Dipole
LHC Quadrupole
LHC Dipole
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F
2 X 600 A 2 x 60 A
PC 16 kA Cluster B
2 X 600 A 2 x 60 A
PC 16 kA Cluster E
2 X 600 A 2 x 60 A
PC 16 kA Cluster D
2 X 600 A 2 x 60 A
DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE
SM18 Horizontal Benches Layout
PC 16 kA Cluster C
2 X 600 A 2 x 60 A
PC 20 kA Cluster A
2 X 600 A 2 x 60 A
LHC Dipole LHC Dipole LHC Dipole LHC Dipole
LHC Quadrupole
LHC Dipole
Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F
Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F
2 X 600 A 2 x 60 A
PC 16 kA Cluster B
2 X 600 A 2 x 60 A
PC 16 kA Cluster E
2 X 600 A 2 x 60 A
PC 16 kA Cluster D
2 X 600 A 2 x 60 A
DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE
Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2
SM18 Horizontal Benches Layout
SM18 as magnet production test: Era 1998 – 2007
DAQ, Controls & Protection Systems Shared Mobile
- Meas. System
Shared Mobile
- Meas. System
Shared Mobile
- Meas. System
Shared Mobile
- Meas. System
SM18 Applications (Controls & meas.)
POWER HV MMP DAQ-HF DAQ-LF LOSS
To execute current cycles
- n the Power Converters
To execute Magnetic Measurements To launch acquisitions on the High Frequencies system To launch acquisitions on the Low Frequencies system To execute High Voltage / insulation measurements To execute magnet Loss measurements
Remotely or locally controlled applications
HW-Rec TEMA
Edition / Execution
- f sequence of tests
Checking of the available equipment
REMA
Sharing resources (water, cryo, power)
SM18 Applications (Analysis)
AQA: Automated Quench Analysis HF-Viewer: Quench Signals View
Block 4: Vertical Test Benches Area
- Installed in building 892 (Prevessin)
- 4 Cryostats (with length from 1.4 m to 3.8 m)
- Used for short magnets
Length 3.8 m 1.6 m 1.4 m
SM18 Vertical Benches Layout
Vertical Benches are used for meas. on:
- Diode (for LHC dipole & quad. Magnet)
- MQ spare magnet
- MQXC (NbTi magnet for LH-LHC –
backup plan)
- SMC (Nb3Sn Short Model Coil)
- HQ (Nb3Sn quadrupole)
- SC-Link
Courtesy of Marta Bajko
SM18 Vertical Benches Layout
One of the cryostats used for vertical tests A Nb3Sn magnet prototype for the HL-LHC project The SC-Link (MgB2 cables) for the HL-LHC project
- Based on a 6U + 3U PXI chassis & PXI-RT CPU
- Up to 5 LF cards (PXI-6225)
- 80 channels / card (40 in differential mode)
- 16 bit resolution, 250 kSamples/s, +/- 10V
- Transient recording up to 10 minutes (max 1 kHz)
- On threshold detection, with multi-triggers
- Continuous recording (archive) (max 1 Hz)
- 10 HF cards (INCAA TR14)
- 16 channels / card (differential only)
- 16 bit resolution, 200 kHz, +/- 10v
- Transient recording up to 165 s
- On threshold trigger
9 HF/LF-DAQ systems are used on H & V test benches.
HF/LF-DAQ System
HF/LF-DAQ System
HF: 5 to 200 kHz Few ms to 165 s MF: 1 to 5 kHz Few 10 s LF: 10 Hz to 1 kHz Several days Typical test: 48 MB 3MB 27MB Typical test: 200 kB 100 kB 200 kB
HV Mobile Racks
Magnet Electrical Circuits Bench Interlocks
- High Voltage Insulation Measurements (up to 5 KV)
- 7 systems
DMM Mobile Racks
- Multi Purpose Mobile DAQ system:
- For LOSS, SPLICE, RRR measurements (low speed, high accuracy)
- 3 systems
24 channels
New analysis based on DIAdem
The legacy HF/LF LabVIEW viewers have been replaced … … by the DIAdem analysis tool
New analysis based on DIAdem
New analysis based on DIAdem
DAQ-HF DAQ-LF
Data Converter
OpenStack Virtual PC SM18 BLOC4
New analysis based on DIAdem
LOCAL CONSOLE ANY CONSOLE SM18/Block4
- 2010-2011: HF/LF-DAQ: VME + SUN workstation -> PXI + Linux console
- 2011-2012: HV & LOSS mobile racks: VME + SUN workstation -> PXI + Windows
- 2012-2013: Installation / commissioning of the Vertical tests area (Block 4)
- 2013-2014: The SDA project to replace the legacy HF & LF viewers
- 2015:
- HF/LF-DAQ SW renovation
- Cluster C re-commissioning
- PLCs renovation (impact on HV mobile racks, DISPLAY, POWER)
- New Vertical test stations, cluster D
- GSI-FAIR project
Renovation History
The new Vertical Test Stations
Courtesy of Marta Bajko
The GSI-FAIR Project
The Super-FRS is a two-stage in-flight separator to be built next to the site of GSI, Darmstadt, Germany, as part of FAIR (Facility for Anti-proton and Ion Research). Its purpose is to create and separate rare isotope beams and to enable the mass measurement also for very short lived nuclei.
The GSI-FAIR Project
The biggest multiplet, based on Quadrupoles, Sextupoles and steerer magnet.
The GSI-FAIR Project
Courtesy of Marta Bajko
New test benches area to be built in CERN building 180
The GSI-FAIR Project
UPDATE Planning 6.2014 3 test benches, 2 CWUs 12 days cold testing J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D Conceptual Design Preliminary Design Final Design Procurement Manufacturing Installation Commissioning Proto magnets testing Series Magnets Testing Short Multiplets Proto . . . . . Long Multiplet Proto . . . . . Dipole Proto . . . . . First Series Short Multiplet First Series Long Multiplet First Series Dipole First Energy Buncher ? Last Energy Buncher ? PANDA testing ? 3 test benches, 2 precooler, 13 days cold testing magnet testing rate 1.35 magnets modules/month 0.8 multiplets/months 0.55 dipoles/month 2019 2020 2014 2015 2016 2017 2018
EN-ICE-MTA WP DAQ system: in discussion Analysis tools: same as SM18
Thank you for your attention
The SM18 as a Factory: 1998 – 2007
The LHC Magnet test program Installation on the bench and connection 12h Vacuum pump-down 12h Cool down of a magnet from 300k to 1.9k 26h Cold magnet tests 36h Warm-up 12h Disconnection and removal 10h Total time 108h ( = 4.5d)