SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 - - PowerPoint PPT Presentation

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SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 - - PowerPoint PPT Presentation

EN-ICE Technical Committee SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 Presentation Overview Brief history of SM18 during the LHC magnet measurement campaign The Measurement & Control applications used for


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SLIDE 1

EN-ICE Technical Committee SM18 activities & projects

Hubert REYMOND – EN-ICE-MTA 25-06-2015

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SLIDE 2
  • Brief history of SM18 during the LHC magnet measurement campaign
  • The Measurement & Control applications used for the LHC magnets
  • Overview of the main measurement systems
  • The new data analysis tools
  • Planning for the next years
  • The new Vertical Test Stations
  • The GSI-FAIR Project

Presentation Overview

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SLIDE 3

The SM18 Test Hall has been early associated with the LHC project:

  • 1992 – 1993: Construction of the 2

first benches to test 10 m long LHC dipole prototypes.

  • 1996: Construction of 2 new

benches to test 15 m long LHC dipole prototypes.

SM18 as a R&D magnet lab: 1992 – 1998

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SLIDE 4

From 1998 until June 2004:

  • Construction of the infrastructure for the 12 benches
  • Preparation for the LHC magnet production test (HW & SW)

SM18 as magnet production test: 1998 – 2007

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SLIDE 5

From 2003 to February 2007:

  • More than 100 people were working in SM18
  • 3 shift teams
  • 12–14 magnets tested per week
  • ~ 1 week per magnet

SM18 as magnet production test: 1998 – 2007

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SLIDE 6

LHC main magnets were produced in 4 firms:

  • NOELL (Germany, Zeitz & Würzburg)
  • ALSTOM (France, Jeumont & Belfort)
  • ANSALDO (Italy, Genoa)
  • ACCEL (Germany)

SM18 as magnet production test: 1998 – 2007

Final assembly in building SMA18 Installation on a SM18 bench

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SLIDE 7

SM18 as magnet production test: 1998 – 2007

23-02-2007 : Last magnet tested (1384 dipoles, 457 SSS, 94 special SSS)

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SLIDE 8

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

SM18 Horizontal Benches Layout

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SLIDE 9

Cluster C Cluster B Cluster A Cluster E Cluster F Cluster D

SM18 Horizontal Benches Layout

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SLIDE 10

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K)

SM18 Horizontal Benches Layout

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SLIDE 11

LHC Dipole LHC Dipole LHC Dipole LHC Dipole

LHC Quadrupole

LHC Dipole

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K)

SM18 Horizontal Benches Layout

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SLIDE 12

PC 16 kA Cluster C

2 X 600 A 2 x 60 A

PC 20 kA Cluster A

2 X 600 A 2 x 60 A

LHC Dipole LHC Dipole LHC Dipole LHC Dipole

LHC Quadrupole

LHC Dipole

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F

2 X 600 A 2 x 60 A

PC 16 kA Cluster B

2 X 600 A 2 x 60 A

PC 16 kA Cluster E

2 X 600 A 2 x 60 A

PC 16 kA Cluster D

2 X 600 A 2 x 60 A

SM18 Horizontal Benches Layout

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SLIDE 13

PC 16 kA Cluster C

2 X 600 A 2 x 60 A

PC 20 kA Cluster A

2 X 600 A 2 x 60 A

LHC Dipole LHC Dipole LHC Dipole LHC Dipole

LHC Quadrupole

LHC Dipole

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F

2 X 600 A 2 x 60 A

PC 16 kA Cluster B

2 X 600 A 2 x 60 A

PC 16 kA Cluster E

2 X 600 A 2 x 60 A

PC 16 kA Cluster D

2 X 600 A 2 x 60 A

PLC SE PLC SE PLC SE PLC SE PLC SE PLC SE

SM18 Horizontal Benches Layout

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SLIDE 14

PC 16 kA Cluster C

2 X 600 A 2 x 60 A

PC 20 kA Cluster A

2 X 600 A 2 x 60 A

LHC Dipole LHC Dipole LHC Dipole LHC Dipole

LHC Quadrupole

LHC Dipole

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F

2 X 600 A 2 x 60 A

PC 16 kA Cluster B

2 X 600 A 2 x 60 A

PC 16 kA Cluster E

2 X 600 A 2 x 60 A

PC 16 kA Cluster D

2 X 600 A 2 x 60 A

DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE

SM18 Horizontal Benches Layout

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SLIDE 15

PC 16 kA Cluster C

2 X 600 A 2 x 60 A

PC 20 kA Cluster A

2 X 600 A 2 x 60 A

LHC Dipole LHC Dipole LHC Dipole LHC Dipole

LHC Quadrupole

LHC Dipole

Cluster A Cluster B Cluster C Cluster D Cluster E Cluster F

Liquid Helium (1.8 K to 4.5 K) PC 16 kA Cluster F

2 X 600 A 2 x 60 A

PC 16 kA Cluster B

2 X 600 A 2 x 60 A

PC 16 kA Cluster E

2 X 600 A 2 x 60 A

PC 16 kA Cluster D

2 X 600 A 2 x 60 A

DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE DAQ HF/LF PLC SE

Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2 Status bench 1 Status bench 2

SM18 Horizontal Benches Layout

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SLIDE 16

SM18 as magnet production test: Era 1998 – 2007

DAQ, Controls & Protection Systems Shared Mobile

  • Meas. System

Shared Mobile

  • Meas. System

Shared Mobile

  • Meas. System

Shared Mobile

  • Meas. System
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SLIDE 17

SM18 Applications (Controls & meas.)

POWER HV MMP DAQ-HF DAQ-LF LOSS

To execute current cycles

  • n the Power Converters

To execute Magnetic Measurements To launch acquisitions on the High Frequencies system To launch acquisitions on the Low Frequencies system To execute High Voltage / insulation measurements To execute magnet Loss measurements

Remotely or locally controlled applications

HW-Rec TEMA

Edition / Execution

  • f sequence of tests

Checking of the available equipment

REMA

Sharing resources (water, cryo, power)

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SLIDE 18

SM18 Applications (Analysis)

AQA: Automated Quench Analysis HF-Viewer: Quench Signals View

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SLIDE 19

Block 4: Vertical Test Benches Area

  • Installed in building 892 (Prevessin)
  • 4 Cryostats (with length from 1.4 m to 3.8 m)
  • Used for short magnets
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SLIDE 20

Length 3.8 m 1.6 m 1.4 m

SM18 Vertical Benches Layout

Vertical Benches are used for meas. on:

  • Diode (for LHC dipole & quad. Magnet)
  • MQ spare magnet
  • MQXC (NbTi magnet for LH-LHC –

backup plan)

  • SMC (Nb3Sn Short Model Coil)
  • HQ (Nb3Sn quadrupole)
  • SC-Link

Courtesy of Marta Bajko

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SLIDE 21

SM18 Vertical Benches Layout

One of the cryostats used for vertical tests A Nb3Sn magnet prototype for the HL-LHC project The SC-Link (MgB2 cables) for the HL-LHC project

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SLIDE 22
  • Based on a 6U + 3U PXI chassis & PXI-RT CPU
  • Up to 5 LF cards (PXI-6225)
  • 80 channels / card (40 in differential mode)
  • 16 bit resolution, 250 kSamples/s, +/- 10V
  • Transient recording up to 10 minutes (max 1 kHz)
  • On threshold detection, with multi-triggers
  • Continuous recording (archive) (max 1 Hz)
  • 10 HF cards (INCAA TR14)
  • 16 channels / card (differential only)
  • 16 bit resolution, 200 kHz, +/- 10v
  • Transient recording up to 165 s
  • On threshold trigger

9 HF/LF-DAQ systems are used on H & V test benches.

HF/LF-DAQ System

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SLIDE 23

HF/LF-DAQ System

HF: 5 to 200 kHz Few ms to 165 s MF: 1 to 5 kHz Few 10 s LF: 10 Hz to 1 kHz Several days Typical test: 48 MB 3MB 27MB Typical test: 200 kB 100 kB 200 kB

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SLIDE 24

HV Mobile Racks

Magnet Electrical Circuits Bench Interlocks

  • High Voltage Insulation Measurements (up to 5 KV)
  • 7 systems
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SLIDE 25

DMM Mobile Racks

  • Multi Purpose Mobile DAQ system:
  • For LOSS, SPLICE, RRR measurements (low speed, high accuracy)
  • 3 systems

24 channels

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New analysis based on DIAdem

The legacy HF/LF LabVIEW viewers have been replaced … … by the DIAdem analysis tool

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SLIDE 27

New analysis based on DIAdem

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SLIDE 28

New analysis based on DIAdem

DAQ-HF DAQ-LF

Data Converter

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SLIDE 29

OpenStack Virtual PC SM18 BLOC4

New analysis based on DIAdem

LOCAL CONSOLE ANY CONSOLE SM18/Block4

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SLIDE 30
  • 2010-2011: HF/LF-DAQ: VME + SUN workstation -> PXI + Linux console
  • 2011-2012: HV & LOSS mobile racks: VME + SUN workstation -> PXI + Windows
  • 2012-2013: Installation / commissioning of the Vertical tests area (Block 4)
  • 2013-2014: The SDA project to replace the legacy HF & LF viewers
  • 2015:
  • HF/LF-DAQ SW renovation
  • Cluster C re-commissioning
  • PLCs renovation (impact on HV mobile racks, DISPLAY, POWER)
  • New Vertical test stations, cluster D
  • GSI-FAIR project

Renovation History

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SLIDE 31

The new Vertical Test Stations

Courtesy of Marta Bajko

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SLIDE 32

The GSI-FAIR Project

The Super-FRS is a two-stage in-flight separator to be built next to the site of GSI, Darmstadt, Germany, as part of FAIR (Facility for Anti-proton and Ion Research). Its purpose is to create and separate rare isotope beams and to enable the mass measurement also for very short lived nuclei.

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SLIDE 33

The GSI-FAIR Project

The biggest multiplet, based on Quadrupoles, Sextupoles and steerer magnet.

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The GSI-FAIR Project

Courtesy of Marta Bajko

New test benches area to be built in CERN building 180

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SLIDE 35

The GSI-FAIR Project

UPDATE Planning 6.2014 3 test benches, 2 CWUs 12 days cold testing J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D Conceptual Design Preliminary Design Final Design Procurement Manufacturing Installation Commissioning Proto magnets testing Series Magnets Testing Short Multiplets Proto . . . . . Long Multiplet Proto . . . . . Dipole Proto . . . . . First Series Short Multiplet First Series Long Multiplet First Series Dipole First Energy Buncher ? Last Energy Buncher ? PANDA testing ? 3 test benches, 2 precooler, 13 days cold testing magnet testing rate 1.35 magnets modules/month 0.8 multiplets/months 0.55 dipoles/month 2019 2020 2014 2015 2016 2017 2018

EN-ICE-MTA WP DAQ system: in discussion Analysis tools: same as SM18

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SLIDE 36

Thank you for your attention

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SLIDE 37

The SM18 as a Factory: 1998 – 2007

The LHC Magnet test program Installation on the bench and connection 12h Vacuum pump-down 12h Cool down of a magnet from 300k to 1.9k 26h Cold magnet tests 36h Warm-up 12h Disconnection and removal 10h Total time 108h ( = 4.5d)