digitalsoft
SIOP & Smart Factory
Planning, Execution and Control of Operations
SIOP & Smart Factory Planning, Execution and Control of - - PowerPoint PPT Presentation
digitalsoft SIOP & Smart Factory Planning, Execution and Control of Operations Digitalsoft digitalsoft Head Quarter Pescara, Italy +39 0871 090000 Digitalsoft Innovation Lab Innovation & Development Center Connect and Empower
Planning, Execution and Control of Operations
Leverages digital technology as a competitive advantage in internal and external operations.
We are providing smart platforms enabling digital transformation and value chain integration being agile in innovating and adapting to business needs
Digitalsoft Head Quarter Pescara, Italy +39 0871 090000 Digitalsoft Innovation Lab Innovation & Development Center Madurai, India +91 739 773 3522 Digitalsoft US Sales and Operations Atlanta, USA +1 800 755 7264 Digitalsoft China Sales and Operations Shanghai, China +86 185 2107 0660
Strategic Planning (STRAP) Execution
Master Production Scheduling
(MPS)
Detailed Scheduling
Shop floor & Supplier Scheduling
SIOP
Operations Plan units Demand Plan Inv $
Strategy Planning
Demand Planning Customers Supply Planning Suppliers Business Planning
(BUDGET) 3
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Process
Sales & Operation Planning Master Production Planning Strategic Business Planning
Planning
Portal
MRP Execution of Operations
Systems Your ERP
(SAP, Oracle, Infor, …)
real time production progress
availability monitoring
Manufacturing: Quality, Traceability, Visual boards & KPI, Maintenance
Material handling & Replenishment
Sales, Inventory & Operations Planning Smart Factory
enabling your end-to-end connected supply chain
Leverages digital technology as a competitive advantage Smart platform enabling digital transformation and value chain integration
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Digitization and integration
manufacturing and supply chain processes, empowering
managers to proactively manage the production execution process thru streamlined transactions and KPI enablement. Enabling a robust planning process to create the best supply plan based on latest demand insights, internal and external bottlenecks and targeted inventory levels. Connecting data and processes, IOT with Big Data analytics will enable a more reliable monitoring across the actors involved in the
early and prevent outages. Real-time interactive boards for
OEE, Actual vs Target, Production Line Downtimes, Andon, Maintenance activities, Warehouse and Material Handling activities.
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Sales, Inventory and Operation Planning enables the creation of a capacity constrained production plan. The plan will become more realistic and achievable
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Sales, Inventory and Operation Planning
Demand Management
(sales forecast, customer orders, etc.)
learning algorithm
based on previous week past-due.
Analytics & KPI
Freight, Cycle time
ERP connector
BOM
Inventory stock, Shipments,...
ERP as Ind. Requirement or Planned (input to MRP).
ERP
Scenario & Simulation
what if scenarios.
by scenario
scenario
Finalize the best scenario and finish goods requirements.
Inventory Planning
within the planning table
shipment and purchased quantity
production plan while respecting the material target stock days.
RCCP
and Analysis
situation with aging
Constraints Checks
side of things.
Capacity)
line capacity and Manpower)
Production Planning
planning (weekly and monthly process)
Plan proposal ensuring inventory targets, customer priority and internal and external constraints.
with integrated RCCP and Constraints check
digitalsoft 10
Drive operational excellence by simplifying & enhancing operational backbone for speed, quality, flexibility and efficiency
Scheduling
progress updating
management,….
Scheduling
availability
monitoring
inside the scheduling control by components availability
components / subassy
Clear to Build
management & confirmation
management
Escalation
management, Skill map
Collection
Manufacturing
internal pull between shop floor and warehouse
replenishment
activities guide and coordination (forklift, milk run, self-driving vehicles, ...)
Logistics
management
monitor & KPI
Warehouse
SAP
mission
Load
Issue
Clear to Ship
vs target
Analytics
Replenishment activities
Performance indicators
with AI / ML
Visual Mgmt
materials and components
container ID
etc.)
data
Traceability
Traceability
inspection
& Check list
Poka Yoke
Quality
Lean Mfg
System
identification, storage, palletize, wrap, ...
Automation
Collection
Sensors / Devices (IIOT)
with SAP and Enterprise Applications
Automation and Robots
Integration
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Connecting all physical devices and
collection.
Delivering the right information to the right person at the right time.
Connecting people in more relevant and valuable ways.
Leveraging data into more useful information for decision making.
$ $$ $$$ $$$$ 00101010010 101010001 10011
The right data at the right time to right devices, so that the right people or machine can make the right decision with automated processes and analytics insight.
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SUPPLIERS
3D PRINTING (ADDITIVE MFG)
IOT / SENSORS
ADVANCED MATERIALS
Cloud Computing
CYBER SECURITY
based manufacturing
cycles
BIG DATA
MANUFACTURING SYSTEM
ROBOTS / COBOTS
comprehensiveness, collaborative robot) on data reporting
MASS CUSTOMIZATION
with mass production efficiency
Smart Factory
CUSTOMERS
INTERNET OF THINGS
Supplier Collaboration
LEAN LOGISTICS
SHIPMENT
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Foundation Integrated & Visual Connected Flexible & Intelligence Smart Factory
1st year 2nd year 3rd & 4th year 5th year 6th & 7th year Future Factory Data Planning & Detailed Scheduling Manufacturing Logistics and Material Handling Quality Analytics
Traceability
Machine Data Collection Traceability
Intelligent Sensors Traceability
Device History Record E2E Fully Traceability Cyber physical systems Capacity Analysis Detailed Scheduling Scenario Planning & Simulation SIOP Clear To Build Automatic Optimized Planning Constraints Analysis MPS Weekly Planning Self-driving vehicles LeanLift integration Warehouse Automation Automatic Identification & Loading Clear To Ship Smart Supply Network Warehouse Management Unique Container ID Kitting Physical Inventory Count Batch Management Warehouse activity monitor & KPI PULL: Shop floor Replenishment Serialization Production Execution Downtimes KPI, Reports Escalation Visual Factory (Andon, Prod.Line...) FG Declaration Backflushing Mobile workforce Maintenance Rework / Repair Resource & Labor Mgmt, Skillmap Smart Maintenance e-Kanban Augmented Reality Collaboration Robot Eco-efficient system Flexible production Smart Integration with PLM Responsive Manufacturing Automated KPI, Metrics RCCP Constraints Checks Predictive Insights Data Analytics Predictive Analytics Actionable Intelligence Automatic adjustment
parameters Maximizing asset utilization Minimize bottlenecks Insight to product design Intelligent Products Check List and Work instruction (SOS) Part checks Scrap mgmt Process Control & Poka Yoke SPC integration Incoming Inspection Digital Quality Mgmt Quality Prediction Remote Quality Monitor Prescriptive Analytics Supply Chain Planning Collaboration Quality Notifications Closed-loop control Lean mgmt (Kaizen, Audit,...)
Phase
Source: McKinsey Digital - Industry 4.0 How to navigate digitization of the manufacturing sector
INDICATIVE QUANTIFICATION OF VALUE DRIVERS CASE HISTORY: BENEFIT MEASURED FROM OUR PAST IMPLEMENTATIONS
Manufacturing Plant Productivity YoY
OTTR & Production Reliability improvement
Customer Service Level improvement
Inventory reduction and Yearly financial adjustment by higher accuracy
15%
Cycle Time and Downtime reduction
5% - 10%
Indirect Cost and Time reduction
OEE – Overall Equipment Efficiency improvement
+5%
Enabling sales increase thru up sell and cross sell (with higher margin >50%)
is enabling up to 10% overall productivity YoY, when implemented in combination with Lean methodologies
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