Selma Precision Technologies, NC 27576, LLC 1 Agenda - - PowerPoint PPT Presentation

selma precision technologies nc 27576 llc
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Selma Precision Technologies, NC 27576, LLC 1 Agenda - - PowerPoint PPT Presentation

Selma Precision Technologies, NC 27576, LLC 1 Agenda Introduction & Vision Technical Capabilities of Net Formed Gears at SPT Plan for Revival of SPT, NC, Selma Plant Investment Plan Staffing Plan & ISO Certification


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Selma Precision Technologies, NC 27576, LLC

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  • Introduction & Vision
  • Technical Capabilities of Net Formed Gears at SPT
  • Plan for Revival of SPT, NC, Selma Plant
  • Investment Plan
  • Staffing Plan & ISO Certification
  • Capacity Enhancement Plan : 2017, 2018 & 2019.
  • Warm Forging Capabilities (India)

Agenda

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  • Vision : “Evolve Globally As The Most Preferred Supplier
  • f Forged Precision Components for All Customers.”
  • Over 20 years experience in forging & precision

machining technologies for critical components.

  • North America Market foot-print established in 2017 vide

acquired facility of high precision net shaped bevel gears in Selma, North Carolina ( erstwhile Thyssen Krupp & SONA BLW)

  • Leveraging Technical capabilities of USA & INDIA to

deliver QCD :(Quality, Cost & Delivery) to CUSTOMERS.

Warm Group & SPT: Company Information

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1. SPT is willing to allocate 100% of Selma U.S. plant capacity as a long term “vendor partner”. 2. SPT is willing to supply fully / semi-finished machined components with competitive QCD options. 3. SPT is willing to look at contract manufacturing options as tier-2 / tier-3 supplier i.e. just for Forgings, Heat- Treatment, CNC machining, Broaching , etc. 4. All options that suit Customers Long Term & Current requirements.

Strategic Win-Win Options :

FOR ALL CUSTOMERS !

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SLIDE 5

Gear Tooth Flank Design

Tooth Flank Design – Gear Design Program Master Gears Inspection Jig

Tooth Flank Design Master Gear & Pinion Inspection Jigs Zenotech Presentation

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Current Developments – Selma Plant

India India & Turkey

Current Stage: Die Manufacturing Sample Submission: May.17 Current Stage: Tooth Flank Design Sample Submission: June.17 We invite all CUSTOMERS to visit our facility in May

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SLIDE 7

Bevel Gear – Tooth Flank Design

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Bevel Gear Dies & Machining Fixture Design

Gear Design from Flank Data Electrode Design Pre-form and Finish Tooth Die Design Coining Die Design Machining Nest Design Inspection Negative

Stan Perritte

Design Software

  • Auto CAD
  • Solid Edge
  • NX Simulation
  • DeForm

Eric Siegert

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Tooling Manufacturing

Electrode Manufacturing Preform and Finish Tooth Die Coining Die Machining Nest Inspection Negative

Thomas Minaty

  • HyperMILL HSC CAM
  • Mikron Model CNC

for Graphite electrode

  • Die Sinker EDM M/Cs

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Inspection using CMM

Electrode Preform and Finish Tooth Die Coining Die Machining Nest Inspection Negative

Eric Siegert

  • Zeiss CMM
  • GearPro
  • Calypso

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Production Capability - Manpower

Billet Cutting to Coining: Thomas Machining: Hogan Heat Treatment: Dinesh Sharma Logistic and Sales Contact: Gerhard Quality Inspection: Eric Siegert Project Manager: Amit Mehta (w.e.f June 2017)

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Production Capability - Equipment

Hot / Warm Forging

Forging Press Lines 1. 1,300 Ton Press 2. 2,500 Ton Press 3. 2,500 Ton Press 4. 2,000 Ton– Automated 5. 1,200 Ton Press 6. 1,000 Ton – Automated Blasting and Coining Press

  • Roesler, Hunziker, Tunnel
  • 300 Ton – Automated Press
  • 400 Ton Press
  • 400 Ton Press
  • 630 Ton Press

Machining

Soft & Hard Machining

  • Mazak
  • Mori Seiki
  • Weisser
  • Kitako

Broaching

  • 3 Station internal
  • 2 Station internal
  • 2 Station internal

Heat Treatment

Heat Treatment

  • SQF – 4 Furnace
  • Tempering – 6 Furnaces
  • Washing – 2 Machines
  • Endo-generator – 2 Nos
  • N2 Generator – 1 No

Metallurgical Lab

  • Microscope
  • Micro-hardness Tester
  • Surface Hardness Tester
  • Specimen preparation

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Warm Group (India)

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Business Profile Precision Hot Forged, Cold Forged & Machined Automotive Parts Company Name Warm Forgings Pvt. Ltd. Customers All Major OEMs/Tier 1 in India Quality Certification TS 16949 Certified Annual Sales

  • Approx. $30 Million

Volumes 1.25 Million parts per month Manufacturing Locations Two Bhiwadi, Rajasthan (North India) Bangalore, Karnataka (South India) Number of Employees 1100

Warm Forging (India) Profile

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India Locations

Bengaluru Forging & Machining 8,000 Sq. Feet Bhiwadi (Rajasthan) Forging & Machining 100,000 Sq. Meter

Indore proposed

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Design Software:

  • 1. Solid Edge
  • 2. NX, Unigraphics
  • 3. Delcam,

Tool Room Machines:

  • 1. High Speed Machining Centre – 3Axis (Korean)
  • 2. CNC Turning Centre
  • 3. Precision Turning Lathes
  • 4. M1TR
  • 5. EDM ZNC (Taiwan)
  • 6. Milling Machines

100% In house Manufacturing Facilities of Forging Dies and Tooling

Design & Development Capabilities

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SLIDE 17

Portable Spectrometer Raw Material Verification Metallurgical Lab

Inspection & Testing Facilities

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Inspection & Testing Facilities

Contour Tracer CMM - Mitutoyo Contour Tracer

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Bevel Gear Testing

Angular Gear Roll Tester Gleason-6A

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Forging Capabilities

Forging Capacity: 2000 Ton/Month (about 1.25 million parts per month)

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Machining Capabilities

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Heat Treatment Capabilities

  • Hardening
  • Tempering
  • Normalising
  • Iso Thermal Annealing
  • Spheroids Annealing
  • Through Hardening

Equipment Type Process Capacity Qty.

Pit Type Furnace Through Hardening, Normalizing 600 Kgs 2 Continuous Furnace Normalizing 9 Ton 1 Continuous Furnace Hardening, Tempering, Isothermal Annealing 18 Ton 1 Pit Type Furnace Spheroids Annealing 2 Ton 1

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Customers

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Share of Business

3.2, 36% 2.9, 33% 1.9, 21% 0.6, 7% 0.3, 3% Revenue in USD (Millions) Mitsuba Volvo Commercial Musashi India Yamaha India Nippon

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Product Range (Precision Forged & Machined)

220.0 MM

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Product Range (Precision Forged & Machined)

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Product Range (Precision Forged & Machined)

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Product Range (Rotavators)

Diameter: Up to 250 mm Module: Up to 6

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Product Range (Flanges)

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Product Range (Linamar Italy)

Diameter: Up to 250 mm Weight: Up to 8.0 Kg

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Thank You for Your time and Patience!

We will highly appreciate an appointment to meet and explain our plans for a

“WIN-WIN” Business Relationship with

ALL OUR VALUABLE CUSTOMERS.

THANK YOU !

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Contact Details

Name Email ID Phone Number Amit Rajput arajput@sptechnc.com md@warmforging.com (919)758-3686 Vinay Upadhyay vupadhyay@sptechnc.co m vinay301059@gmail.com (919)325-6604 Thomas Minaty tminaty@sptechnc.com (919)795-7665 Amit Mehta amehta@sptechnc.com (919)348-8448 Dinesh Sharma dsharma@sptechnc.com (919)455-3653 Stan Perritte sperritte@sptechnc.com (919)208-8307 Eric Siegert esiegert69@sptechnc.co m (919)351-4144 Gerhard Schicktanz gschicktanz@sptechnc.c

  • m

(919)412-2200