DAC O N INSPEC T IO N SERVIC ES I PIPESURVEY INT ERNAT IO NAL
S OF PIPE L INE DACON AND INL INE INSPE CT ION Dac on we - - PowerPoint PPT Presentation
S OF PIPE L INE DACON AND INL INE INSPE CT ION Dac on we - - PowerPoint PPT Presentation
MF L INSPE CT ION IO N SERVIC ES I PIPESURVEY INT DAC O N INSPEC T ERNAT IO NAL S OF PIPE L INE DACON AND INL INE INSPE CT ION Dac on we ll- known for UT base d inline inspe c tion UT tools pr ovide unr ivale d
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
DACON AND INL INE INSPE CT ION
- Dac on we ll- known for
UT base d inline inspe c tion
- UT
tools pr
- vide unr
ivale d inspe c tion ac c ur ac y.
- Wide var
ie ty of pipe line s ( size , se r vic e , ac c e ss, le ngth, possibility to shut down)
- UT
pigging not always the be st solution
- Dac on wants to be full solution pr
- vide r
- Via par
tne r ship Dac on now pr
- vide s MF
L inline inspe c tion
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L PIGGING
- MF
L Pigging
- Wor
ks on the pr inc iple of magne tic flux le akage at de fe c t loc ations whic h c an be pic ke d up by hall se nsor s and c oils
- Can be use d without c ouplant
- Suitable for
ve r y long pipe line s
- Mor
e suitable for sc r e e ning as ac c ur ac y is low c ompar e d to UT inte llige nt pigging
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
T he MF L T
- ol
An MF L T
- ol is an autonomous inspe c tion tool with on- boar
d: c ompute r , se nsor s, Batte r ie s and odome te r s.
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
T he MF L T
- ol
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MFL T
- ol princ iple
- A de fe c t will ge ne r
ate a var iation in magne tic flux, whic h is r e late d to size and de pth
- f the de fe c t
- T
he var iation in flux will be pic ke d up by the hall se nssor s/ c oils and tr anslate d into an e le c tr
- nic signal
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MFL T
- ol princ iple
L
- c ation of magne ts and c oils on an ac tual tool.
Pipe wall
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L Applic ation r ange
MF L Inspe c tion c an be use d for :
- Oil- gas and wate r
pipe line s
- Car
bon ste e l pipe line s
- Wall thic kne ss r
ange de pe nding on pipe size fr
- m 5 up to 25 mm
- Pr
e ssur e up to 230 bar
- T
e mpe r atur e fr
- m - 5 up to 80 C
- L
e ngth up to 500 km
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Our MF L T
- ol
- 25% diame te r
r e duc tion
- Bi- dir
e c tional de sign
- L
- w fr
ic tion (whe e ls)
- T
r i- axial Hall se nsor s
- Inte gr
ate d ID/ OD
- E
xtr a High Re solution
- Cur
r e nt r ange 6” – 48”
- Shor
t Radius Be nds
- Multi diame te r
- L
- w F
low pipe line s (< 0.5 m/ s)
- High F
low pipe line s (> 4.0 m/ s)
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Data pr e se ntation
- C- sc an
- Side Vie w
- T
- p vie w
- Inte r
nal vie w
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L Analysis and Re por ting
- T
ype s o f c o rro sio n: Ge ne ra l c o rro sio n, Pitting , Pinho le s, Slo tting a nd Cra c ks*
- Ac c ura c y: 10% WT
- Dista nc e a nd Clo c k Po sitio n
- Inte rna l a nd E
xte rna l c o rro sio n
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
E ac h pixe l r e pr e se nts a de fe c t!
Data pr e se ntation e asily showing the distr ibution of de fe c ts along your pipe line
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Re sults and F ie ld Ve r ific ation
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
- 30” Pipe line s
- Crud e o il
- 1.5D Ra d ius b e nd s
- Bid ire c tio na l MF
L T
- o l
- T
e mpo ra ry pig tra ps a nd pump spre a d
Case Histor y : T ank F ar m L ine s
Case Study: Bidir e c tional pigging
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Case Histor y : 28” X 250 km Sub se a gas pipe line
Case study: High F low Re gime
- Ga s Ve lo c ity: F
lo w 5 ~ 9 m/ s
- T
- o l Ve lo c ity: 3 ~ 4 m/ s
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Case Histor y : 32” X 24” X 173 km High pr e ssur e gas pipe line
Case study: Multi- diame te r pigging
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
Case Histor y : 84 km X 20” Oil pipe line
Case study: L
- w F
low Re gime
- Ma x pre ssure 7 b a rg @ 0.04 m/ s
- Ne t Run time 27 d a ys !
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L vs UT
Magne tic F lux L e akage
- E
rro r up to 20% o f no mina l wa ll thic kne ss, no a b so lute wa ll thic kne ss me a sure me nts
- Mo re suita b le fo r sc re e ning
- Co mple x a nd le ng thy da ta a na lysis
- L
a rg e to o l, so me time s c ra ne re q uire d fo r ha ndling
- Ca n b e use d in a ll me dia , no c o upla nt
re q uire d
- F
- r ve ry lo ng pipe line s
- Only o n c a rb o n ste e l
Ultr asonic T e sting
- Ab so lute wa ll thic kne ss me a sure me nts,
a c c ura c y +- 0.1 mm
- De ta ile d a nd a c c ura te inspe c tio n
re sults
- I
nsta nt re sults with e a sy to inte rpre t da ta
- Sma ll po rta b le to o l
- Allo ws fo r la unc hing witho ut
la unc he r
- “Un-pig g a b le ” pipe line s
- Ne e d liq uid fille d pipe , wa te r o r c le a n
pro duc t.
- L
e ng th up to 50 km
- On a ll type de nse ma te ria ls, inc luding
pla stic s a nd HDPE
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L Pigging De monstr ation Rayong T hailand
Pr e par ing the L ine , pumps and MF L pig
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
L aunc hing the pig
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Pumping r e c e iving and Data download.
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults Ove r vie w
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults Se c tion A
Defect 1 Defect 2
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults, Se c tion B
Defect 1 Defect 9 Confirmation internal
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults E lbow and se c tion C
Elbow Defect 2 Thin section
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults Se c tion D
Defects No confirmation
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults Be nd se c tion
Bend section, Data coverage on external radius
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
MF L De monstr ation Rayong T hailand
Re sults Se c tion F
Big internal defects with confirmation
DACON INSPE CT ION SE RVICE S
FO R A LL YO UR INSPEC TIO N NEED S
How Can We He lp?
Contac t
E ma il : info @ d a c o n-inspe c tio n.c o m Pho ne : +66 (0) 33 012 484-7
www.dac on- inspe c tion.c om