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Comprehensive, Quantitative Risk Assessment of CO 2 Geologic Sequestration Project Number DE-FE0001112 Jim Lepinski Headwaters Clean Carbon Services LLC U.S. Department of Energy National Energy Technology Laboratory Carbon Storage R&D


  1. Comprehensive, Quantitative Risk Assessment of CO 2 Geologic Sequestration Project Number DE-FE0001112 Jim Lepinski Headwaters Clean Carbon Services LLC U.S. Department of Energy National Energy Technology Laboratory Carbon Storage R&D Project Review Meeting Developing the Technologies and Building the Infrastructure for CO 2 Storage August 21-23, 2012

  2. HCCS Presentation Outline A HEADWATERS COMPANY • Benefits of the Program • Project Overview: Objectives and Goals • Project Team • QFMEA Model • Financial Modeling • Process-Level Modeling • System-Level Modeling • Quantitative Risk Assessment • Future Plans • Accomplishments to Date • Summary • Appendix 2

  3. HCCS Benefit to the Program A HEADWATERS COMPANY • Program goals being addressed. – Develop technologies that will support industries’ ability to predict CO 2 storage capacity in geologic formations to within + 30 percent. – Develop technologies to demonstrate that 99 percent of injected CO 2 remains in the injection zones. – Validate risk assessment process models using results from large-scale storage projects to develop risk assessment profiles for specific projects. • Project benefits statement. – This project is developing a comprehensive, quantitative CO 2 risk assessment tool, based on a Failure Modes and Effects Analysis (FMEA) model, that can be customized to assess site-specific projects, integrated with other CO 2 storage assessment tools, and easily modified, improved or expanded. This tool will help identify and characterize risks and risk prevention/mitigation steps and estimate associated costs to ensure 99 percent CO 2 storage permanence in CO 2 sequestration in deep saline aquifers (DSA), enhanced oil recovery (EOR) and enhanced coal bed 3 methane (ECBM).

  4. HCCS Project Overview: Objectives & Goals A HEADWATERS COMPANY • Project Objectives – The primary objective of this project is to develop and apply an innovative, advanced, process-based risk assessment model and protocol to determine quantitative risks and predict quantitative impacts for CO 2 geologic sequestration project sites. The model shall be capable of integration with advanced simulation models and MVA technologies. • Project goals – Identify and characterize technical and programmatic risks for CO 2 capture, transportation and sequestration in DSA, EOR and ECBM. – Employ probabilistic calculations, process- and system-level simulation models to quantify risks – Develop a Quantitative Failure Modes and Effects Analysis (QFMEA) model. – Estimate capital, operating and closure costs, potential damage recovery costs, risk mitigation costs and potential cost savings with risk mitigation. – Conduct quantitative risk assessments on up to three different sites. 4

  5. HCCS Project Team A HEADWATERS COMPANY • Headwaters Clean Carbon Services LLC – Risk identification and characterization, QFMEA HCCS development, financial modeling, estimating potential damage recovery costs and mitigation costs. Project A HEADWATERS COMPANY management. Review of overall work product. • Faulkner & Flynn (Marsh) – Refining QFMEA, financial model, estimates of potential damage recovery costs and mitigation costs. Development of insurance schedule for CO 2 sequestration. Review of overall work product. • The University of Utah – Process-level modeling and probability calculations. Review of overall work product. • Los Alamos National Laboratory – System-level modeling. Review of overall work product. 5

  6. HCCS QFMEA Model A HEADWATERS COMPANY 6

  7. HCCS Risk Characterization A HEADWATERS COMPANY • Index number • Risk area/FEP • Description of risk/FEP • Relevance to CO 2 geologic storage • Site specific information • Site specific information gaps or uncertainties • FEPs type (feature, event, process) • CO 2 storage type (DSA, EOR, ECBM) • Project phase impacted (site characterization, EPC, startup/operation, post-injection site care) FEPs Project Specific Information Storage Type Project Phase Impacted Type Post-Injection Site All Project Phases Eng. Proc. Const. Characterization Startup and All Storage Operation Information Process Feature ECBM Types Event (EPC) Site Specific EOR Care Risk DSA Site Gaps or Index # Area/FEP Description Relevance Information Uncertainties 7

  8. HCCS Process Influence Diagrams A HEADWATERS COMPANY 8 Separate PIDs for DSA, EOR and ECBM

  9. HCCS Failure Modes and Effects Analysis (FMEA) A HEADWATERS COMPANY • Potential failure mode • Cause of failure • Potential failure effect • Method of detecting failure • Prevention and mitigation steps • Ranking probability of failure (P = 1 to 5) • Ranking severity of failure (S = 1 to 5) • Ranking difficulty to detect failure (D = 1 to 5) • Risk priority number (P x S x D = 1 to 125) Difficulty Risk priority Potential Potential Method of Probability Severity Cause of Prevention Mitigation to detect number (RPN failure failure detecting of failure of failure failure steps steps failure = P x S x D mode effect failure (P=1 to 5) (S=1 to 5) (D=1 to 5) = 1 to 125) 9

  10. HCCS Ranking Factors for Risks A HEADWATERS COMPANY Ranking Probability of Failure Difficulty of Detecting Failure Factor Occurring Severity of Failure Effect Early Likely – frequency >1x10 -1 per Catastrophic – Multiple fatalities. Almost Impossible – No known 5 year (one event every 1 to 10 Damages exceeding $100M. control(s) available to detect years) Project shut down. failure early. Possible – frequency from Serious – Isolated fatality. Low – Low likelihood current 1x10 -2 to 1x10 -1 per year (one 4 Damages $10M-$100M. Project control(s) will detect failure early. event every 10 to 100 years) lost time greater than 1 year. Significant – Injury causing Unlikely – frequency from permanent disability, Damages Moderate - Moderate likelihood 1x10 -4 to 1x10 -2 per year (one exceeding $1M to $10M. Project 3 current control(s) will detect event every 100 to 10,000 lost time greater than 1 month. failure early years) Permit suspension. Area evacuation. Moderate – Injury causing Extremely Unlikely – frequency temporary disability. Damages from 1x10 -6 to 1x10 -4 per year High – High likelihood current $100k to $1M. Project lost time 2 (one event every 10,000 to control(s) will detect failure early greater than 1 week. Regulatory 1,000,000 years) notice. Almost Certain – Current Incredible – frequency <1x10 -6 Light – Minor injury or illness. control(s) almost certain to detect 1 per year (less than one event Damages less than $100k. Project the failure early. Reliable every 1,000,000 years) lost time less than 1 week. detection controls are known with 10 similar processes.

  11. HCCS QFMEA Model Quantification A HEADWATERS COMPANY Damage Recovery Cost Human Health and Safety Third- Natural Owner Owner CO 2 Party Owner Resource Property Business Emissions Litigation Property Economics Serious Minor Damage Damage Interruption (tonnes Costs ($) Fatalities Damage ($) Injuries Injuries ($) ($) ($) and $) ($) ($) ($) ($) Prevention/Mitigation Cost Savings A. Damage D. Cost Savings B. Damage Recovery Cost C. Cost of with Prevention Recovery Cost w/ w/o Prevention Prevention and and Mitigation Prevention and and Mitigation Mitigation ($) ($) Mitigation ($) D = A – B – C ($) 11

  12. HCCS Quantifying Damage Recovery Costs A HEADWATERS COMPANY Owner Economics Serious Injuries Natural Resource Property Damage CO 2 Emissions Owner Business Minor Injuries Owner Property Litigation Costs Interruption Third-Party Fatalities Damage Damage Damage Scenario Leaky borehole Leaky fault, fracture zone or permeable pathway Well blowout (CO 2 or hydrocarbons) Pipeline puncture or rupture (CO 2 + H 2 S) Induced or natural earthquake USDW contamination (CO 2 /H 2 S/brine/heavy metals) Soil/sediment contamination EOR oil spill Accumulation of CO 2 in poorly ventilated low areas or confined spaces Water/brine extraction, storage, handling, treating and disposal. Fire and/or explosion Rates and formulas developed for key damage scenarios 12 based on published data, experience and analogues.

  13. HCCS Cost Factors and Formula Database A HEADWATERS COMPANY • Pore space or land leasing/purchasing costs • Site characterization and permitting costs • Compressor and pipeline capital and operating costs • Well drilling, completion and operating costs • Monitoring, mitigation and verification (MMV) costs • DSA, EOR and ECBM capital, operating and closure costs • Insurance costs • Business interruption costs • Remediation costs for loss of containment • Water/brine extraction, storage, handling, treatment and disposal costs • Compensation for human fatalities and injuries • Compensation for wildlife, vegetation, agricultural and natural resource damage • EOR oil spill damage recovery costs • Earthquake damage costs • Lost value of accidental or intentional CO 2 emissions • Litigation costs Cost factors and formulas based on published data, 13 vendor estimates, experience and analogues.

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