Rieter Textile Systems Presentation by Peter Gngi CEO Rieter - - PowerPoint PPT Presentation

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Rieter Textile Systems Presentation by Peter Gngi CEO Rieter - - PowerPoint PPT Presentation

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Rieter Textile Systems Presentation by Peter Gngi CEO Rieter Textile Systems Sept. 30 / Oct. 1, 2004 Pressereise 2004 September 2004 / DT-M wed 1 Rieter Textile Systems Textile Systems: Strategic Intent Highly profitable, highly

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 1

Presentation by Peter Gnägi CEO Rieter Textile Systems

  • Sept. 30 / Oct. 1, 2004

Rieter Textile Systems

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 2

Textile Systems: Strategic Intent

Highly profitable, highly flexible textile machinery business with the following priorities: Expansion of the component business Reinforcement of the nonwovens business Improvement in the man-made fiber business

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 3

Textile Systems: Demand of Fibers

Fiber Consumption was and will be growing

1900 1950 1998 2025

World population Billions

8.0 6.0 2.9 1.6

Fiber consumption 1’000t

80.0 48.3 9.4 3.4

Other Synthetic 58% 67%

10.0 8.0 3.2 2.4

Per-capita consumption kg/p 85% Cotton 27% 35%

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 4

Textile Systems: World Fiber Consumption

Our Market will be in Asia

2000 2010 China 26% 37% India 9% 10% Turkey 4% 4% Rest of the world 61% 49% Total 100% 100%

World fibers production in 1’000 TONS

20'000 40'000 60'000 80'000 1990 2000 2010

Other Filaments Polyester Filament Other Manmade Staple Polyester Staple Cotton Wool

Source: PCI Fibres & Raw Materials

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 5

One face to the customer

USA

  • Spartanburg
  • Greensboro

Brazil

  • Sao Paulo

Taiwan

  • Taipei

Italy

  • Grignasco
  • Milan

Switzerland

  • Winterthur
  • Effretikon
  • Sirnach
  • Pfäffikon

Great Britian

  • Macclesfield

Germany

  • Ingolstadt
  • Grossostheim
  • Deggingen

Czech Rep.

  • Usti nad Orlici
  • Zamberk
  • Boskovice

Turkey

  • Istanbul

India

  • New Dehli
  • Mumbai
  • Coimbatore

China

  • Shanghai
  • Beijing
  • Changzhou
  • Hongkong
  • Urumqi
  • Jinan

France

  • Montbonnot
  • Valence
  • Wintzenheim

Textile Systems: Global Presence

Malaysia

  • Kuala Lumpur

Mexico

  • Mexico City
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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 6

Textile Systems: Product Overview

Five Fields of Business

Spun Yarn Systems Filament Yarn Technologies Nonwovens and Plastics Machinery Technology Components & Conversions Manufacturing Services

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 7

Spun Yarn Systems

Spinning System from Bale to Yarn

Rotor Spinning Ring Spinning Blowroom Card Spinning Preparation

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 8

Textile Products: Filament Yarn Technologies

System Supplier of Filament Yarn Machinery

Textile Yarns Carpet Yarns Industrial Yarns Glass Fibers

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 9

Nonwovens & Plastics Machinery

From Pellets to Plastics to Filaments to Nonwovens

Cleaning Systems Nonwovens Systems Spinning Components Pelletizing Systems

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 10

Technology Support

Knowledge along the entire Value Chain Research & Development Know-How

Raw material Yarn production Fabric production Trade End use

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 11

Services

System Supply - More than products

Services from presales to after sales Management Support Technology Support

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 12

Technology Support

Technology Centers for Best Customer Support

Ingolstadt Spartanburg Shanghai

System Services Machine for trials

Ingolstadt Usti Winterthur Montbonnot Grossostheim

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 13

Management Support

Rieter Network for Future Innovations

US / GAtech, Clemson PL / Lodz DE / ITV CZ / VUTS

Cooperation in textile technological research and development

CH / ETHZ US / ITT Charlottesville GB / UMIST DE / stfi GB / University of Leeds

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 14

Innovation at Rieter

Innovations have a background

  • Listen to the customers, know their needs
  • Create the right spirit and culture
  • Allocate ressources, including trust and patience

Innovations by Rieter: Not all, but most are successful

  • Pavena Spinning ... No success
  • First Ring Spin Doffer ... No success
  • COM4 (new yarn type) ... Success
  • BCF-Yarn (integration of texturing in spinning of carpet yarns) ... Success
  • Rieter Rotor Systems (shortest process in cotton spinning) ... Success
  • Under water pelletizing ... Success
  • Nonwoven - Spunlace (=waterjet needeling) ... On the Way ...

Not yet fully explored possibilities. See next slides (example Evolon)

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 15

Nonwovens Technology

Nonwovens in Comparison to Weaving Technology

0,4 - 0,7 EURO/m² 0,05 - 0,4 EURO/m² Maturity Complexity Investment 10.000 t/y Production Costs Speed

Woven Nonwoven

> 250 years > 40 years Multi stage process Multi technology process Slow – parallel material flow High – single-pass material flow 9 – 30 mEuro 7 – 15 mEuro

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 16

Nonwovens Technology

Co-operation with Customers: Freudenberg (Evolon)

Textile characteristics Mechanical characteristics Woven and knitted textiles Wetlaid Drylaid Hydro entangled Spunbond Evolon target

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 17

Nonwovens Technology (Evolon Process)

Spunlaid of Bi-component fibers

~ 3-20 m Microfilaments Component A Microfilaments Component B

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 18

Water splitting and entanglement

Nonwovens Technology (Evolon Process)

Human Hair (comparison)

Split Microfilaments (A and B)

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 19

Rieter Nonwoven Pilot Line in Monbonnot, France

All Technologies under One Roof

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 20

Nonwovens Potential

Possible Growth Opportunity due to Innovation

2004 2011 2011 low high Total fiber consumption Nonwovens fiber consumption 70 50 6 3 Mio tons

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September 2004 / DT-M wed Pressereise 2004 Rieter Textile Systems 21

Rieter Nonwovens Pilot Line in Montbonnot

Advantages for Innovation

  • Most important technologies under one roof
  • Versatility in regard to raw material use
  • Easy combination of different technologies
  • Semi industrial development of new products
  • Production capacity for marketing trials (market pretest)
  • Training facility for customers