Westinghouse Plasma Gasification: The next generation of Waste ‐ To ‐ Energy Solutions PROJECT UPDATES Gasification Technologies Council (GTC) October 11 ‐ 14, Washington, DC
WESTINGHOUSE PLASMA CORP – WHAT WE DO • We make syngas by gasifying difficult waste streams – municipal, hazardous, industrial, medical, construction/demolition waste and mixed biomass • We process at Industrial scale and create negative/low cost syngas for power and liquid fuels LIQUID FUELS ~365,000 Bbls/yr (OR) ELECTRICITY WASTE SYNGAS 50 MW (gross) 350,000 tpy ~3.5 Million MMBtu/yr base load production PRODUCES NEGATIVE / LOW COST SYNGAS SUITABLE FOR FOSSIL FUEL REPLACEMENT 2
S UNSHINE K AIDI N EW E NERGY G ROUP – H ARVEST I NTERNATIONAL • Sunshine Kaidi New Energy Group acquired AlterNRG in July 2015 • $5 billion USD renewable energy company with 10 subsidiaries in China, US and Canada • 23 year history in hydropower, wind power, power, environmental pollution control and development of syngas to liquids technologies • Combined with RES acquisition (November 2014) combination provides solution for conversion of multiple waste streams to liquids production on a worldwide basis. • The combined companies will offer solutions liquids, power and syngas • Global IP portfolio with 150+ patents in gasification, FT liquids and related processes • 40+ CFB biomass to power plants in operation; 110 in construction and planning • Owns Kaidi Sunshine Biomass Investment Co; 500,000+ hectares of forest land feedstocks • Completed over $2 billion in EPC contracts 100 MW ‐ 300 MW power plants in China and Vietnam • Recent $2 billion pollution control project in Hong Kong • Established Kaidi R&D institute; includes development of $100 million demonstration facility for gasification, syngas to liquids conversion and upgrading to transportation fuels 3
WESTINGHOUSE PLASMA: PROJECTS UPDATE Commercial Facilities: Commissioning: Under Construction: WUHAN, CHINA ‐ BIOMASS, PUNE, INDIA ‐ HAZARDOUS SHANGHAI, CHINA ‐ TEES VALLEY, UK ‐ TV1 TEES VALLEY, UK ‐ TV2 150 TPD: WASTE, 78 TPD: MEDICAL WASTE & FLY MSW, 1,000 TPD: MSW, 1,000 TPD: ASH, 30 TPD: 2012 2008 2015 2016 2013 MIHAMA MIKATA, UTASHINAI, JAPAN ‐ MSW & JAPAN ‐ MSW & SLUDGE, AUTO SHREDDER RESIDUE, BIJIE, CHINA – 24 TPD: 220 TPD: MSW, 600 TPD: 2002 2003 TO 2013 LATE Q2, 2017 GASIFICATION SYSTEMS AND SOLUTIONS P5 W 15 G 65 • Up to 100 tpd • Up to 300 tpd • Up to 1,000 Waste Waste tpd Waste • Up to 5 MW • Up to 15 MW • Up to 50 MW electrical electrical electrical • Energy • Energy equivalent • Energy equivalent of of up to 150,000 equivalent of up to 50,000 Bbls/yr of fossil up to 650,000 Bbls/yr of fossil fuel Bbls/yr of fuel fossil fuel 4
THE COST ADVANTAGE OF UTILIZING WPC SYNGAS FOR CREATING POWER AND LIQUID FUELS WESTINGHOUSE PLASMA GASIFICATION IS THE KEY 1000 TPD PLASMA GASIFICATION FACILITY UNIT OPERATING COST ENABLING TECHNOLOGY (PER MMBTU SYNGAS PRODUCED, NET OF GATE FEE REVENUES ) $0/t $40/t $60/t $80/t $100/t Gate Fee CLEANUP Cost of Syngas $6.0 $1.75 $0 ($2.40) ($4.75) Production (Per MMBtu) * Europe, UK, China, India, Japan, Korea, South America $7.00 to $14.00 / MMBtu NAT GAS / LNG $40/bbl to $80/bbl OIL • Assumptions: • Capital per MMBtu for clean syngas is ~$2/MMBtu • Compression to 400psig per MMBtu is ~$0.75/MMBtu The VALUE PROPOSITION of GASIFYING 1000 tpd of WASTE • In a period of historically low fossil fuel prices, WPC syngas continues to be a cost effective feedstock for the production of liquid fuels. • Gate fees for waste feedstocks offset the cost of syngas production and provide a significant source of revenue for a plasma gasification facility. 5
TEES VALLEY, UK: TV1 ‐ 2015 WPC Gasifier & Auxiliary Feedstock Reception Coke & Flux Silos Feedstock Modules Conveyors Syngas Cleanup Train Syngas cleaned and compressed to FT specification Administrative & Control Rooms Gas Turbines 6 6
TEES VALLEY, UK: ADVANCED GASIFICATION ENERGY ‐ FROM ‐ WASTE PLANTS Overview: • 2,000 tpd of MSW • 100MW (gross) electrical base load production; uses combined cycle power block • World’s first combined cycle EFW facility TV2 Update on both phases: • TV1 (1,000tpd) ‐ completed TV1 commissioning and in start ‐ up; scheduled to be on ‐ line in Q1 2016 • TV2 (1,000tpd) ‐ under construction; commissioning in Q1 2016; commercial operation targeted for Q4 2016 WPC Gasifier and Auxiliary Modules installed at TV1 7
THE OPERATION OF THE TEES VALLEY PROJECT DEMONSTRATES: 1. Industrial / Commercial scale volumes of syngas from waste: • 2,000tpd of feedstock will produce ~7 Million MMBtu/year of syngas • 100MW (gross) electrical, base load production of energy • Equivalent production of 1,600 – 2,000 Bbls/day of liquid fuels 2. The ability to consistently produce syngas at the required specification: To ensure reliability, the syngas must consistently meet the fuel • specification of the gas turbine • Gas turbine syngas specification is similar to liquids conversion technology syngas specification 3. The ability to create negative to low cost syngas from feedstock's • Tipping fee revenues reduce the operating cost of making clean syngas 8
NEXT STEP APPLICATIONS: REFUELING, LIQUID FUELS & HAZARDOUS WASTE SOLUTIONS
GE TECHNICAL / ECONOMIC FEASIBILITY HIGHLIGHTS Working with GE, WPC syngas is a suitable fuel for GE’s Frame 6, 7 and 9 series gas turbines: • GE gas turbines will not experience a de ‐ rate when operating on a blend or at 100% WPC Syngas • In fact, the increased volume of WPC Syngas will increase efficiency and generate additional electrical power vs. natural gas 10
INTEGRATED WASTE TO LIQUIDS SOLUTION’S Westinghouse Plasma Process RES Kaidi Process ~3.8 Million MMBtu/yr (250 ‐ 300 Btu/scf) ~310,000 Bbls/yr Other downstream Assumptions: 1100tpd MSW @ 6200 Btu/lb liquids technologies RES Kaidi: Westinghouse Plasma: • Demonstrated over 5 years at ~10 BPD capacity, 14,000 hours of operation, • WPC is a provider of syngas for the at 4,000 hours of continuous operation biofuels industry • Premium quality, clean burning diesel and jet fuels, finished FT Diesel • WPC syngas is a suitable fuel for Conforms to ASTM D975 GE’s 6,7 and 9 series gas turbines • FT aviation turbine fuel meets all specifications for ASTM (American Society for Testing and Materials) • Offers an integrated waste to diesel • Evaluated by United States Air Force, Commercial test flight with United solution through Sunshine Kaidi Wuhan, China: Biomass 11 11 Airlines; approval from U.S. Federal Aviation Administration to Liquids, 150 tpd
TURNKEY HAZARDOUS WASTE SOLUTION’S Commercial operations Turnkey modular facility • In India (since 2008). • Can be co ‐ located with existing industrial facilities. Facility footprint: ~2,000 m 2 • In China (since 2013). • • Reduces project time lines and increases economic returns. Flexible operations • Processed over 600+ Environmentally sustainable hazardous waste streams • Slag has commercial uses (construction aggregate, rock wool since 2008. insulation, etc.) • Syngas can be utilized for • WPC’s high temperature gasification process does not create steam, power or process fuel. furans or dioxins. SHANGHAI, CHINA ‐ MEDICAL WASTE & PUNE, INDIA ‐ HAZARDOUS WASTE, 78 TPD FLY ASH, 30 TPD Processed over 600+ different waste streams. Successfully completed 120+ day in operation. Successfully operating over the past 7+ years. 12
THE WRAP UP • Plasma gasification now has processing capabilities ranging from 25 to 1,000 ton per day in a single reactor • Due to tipping fees of some feedstocks, plasma gasification produces zero/negative cost syngas • Plasma gasification takes multiple waste streams to create syngas production that can be converted to “higher value” end products LIQUID FUELS ~365,000 Bbls/yr (OR) ELECTRICITY WASTE SYNGAS 50 MW (gross) 350,000 tpy ~3.5 Million MMBtu/yr base load production 13
THANK YOU 460, 227 – 11 Avenue S.W. Calgary, Alberta Canada T2R 2R9 Phone: (403) 806-3875 Fax: (403) 806-3721 www.westinghouse-plasma.com
Recommend
More recommend
