PROJECT UPDATES Gasification Technologies Council (GTC) October 11 - - PowerPoint PPT Presentation

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PROJECT UPDATES Gasification Technologies Council (GTC) October 11 - - PowerPoint PPT Presentation

Mar 05, 2024 45 likes •187 views

Westinghouse Plasma Gasification: The next generation of Waste To Energy Solutions PROJECT UPDATES Gasification Technologies Council (GTC) October 11 14, Washington, DC WESTINGHOUSE PLASMA CORP WHAT WE DO We make syngas by

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Westinghouse Plasma Gasification:

The next generation of Waste‐To‐Energy Solutions

PROJECT UPDATES

Gasification Technologies Council (GTC)

October 11‐14, Washington, DC

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WESTINGHOUSE PLASMA CORP – WHAT WE DO

  • We make syngas by gasifying difficult waste streams – municipal, hazardous,

industrial, medical, construction/demolition waste and mixed biomass

  • We process at Industrial scale and create negative/low cost syngas for power

and liquid fuels PRODUCES NEGATIVE / LOW COST SYNGAS SUITABLE FOR FOSSIL FUEL REPLACEMENT (OR)

ELECTRICITY 50 MW (gross) base load production LIQUID FUELS ~365,000 Bbls/yr SYNGAS ~3.5 Million MMBtu/yr WASTE 350,000 tpy

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  • Sunshine Kaidi New Energy Group acquired AlterNRG in July 2015
  • $5 billion USD renewable energy company with 10 subsidiaries in China, US and Canada
  • 23 year history in hydropower, wind power, power, environmental pollution control and

development of syngas to liquids technologies

  • Combined with RES acquisition (November 2014) combination provides solution for

conversion of multiple waste streams to liquids production on a worldwide basis.

  • The combined companies will offer solutions liquids, power and syngas
  • Global IP portfolio with 150+ patents in gasification, FT liquids and related processes
  • 40+ CFB biomass to power plants in operation; 110 in construction and planning
  • Owns Kaidi Sunshine Biomass Investment Co; 500,000+ hectares of forest land feedstocks
  • Completed over $2 billion in EPC contracts 100 MW ‐ 300 MW

power plants in China and Vietnam

  • Recent $2 billion pollution control project in Hong Kong
  • Established Kaidi R&D institute; includes development of

$100 million demonstration facility for gasification, syngas to liquids conversion and upgrading to transportation fuels

SUNSHINE KAIDI NEW ENERGY GROUP – HARVEST INTERNATIONAL

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WESTINGHOUSE PLASMA: PROJECTS UPDATE

GASIFICATION SYSTEMS AND SOLUTIONS

P5

  • Up to 100 tpd

Waste

  • Up to 5 MW

electrical

  • Energy

equivalent of up to 50,000 Bbls/yr of fossil fuel W 15

  • Up to 300 tpd

Waste

  • Up to 15 MW

electrical

  • Energy equivalent
  • f up to 150,000

Bbls/yr of fossil fuel G 65

  • Up to 1,000

tpd Waste

  • Up to 50 MW

electrical

  • Energy

equivalent of up to 650,000 Bbls/yr of fossil fuel

Commercial Facilities:

MIHAMA MIKATA, JAPAN ‐ MSW & SLUDGE, 24 TPD:

2002

PUNE, INDIA ‐ HAZARDOUS WASTE, 78 TPD:

2008

WUHAN, CHINA ‐ BIOMASS, 150 TPD:

2012

SHANGHAI, CHINA ‐ MEDICAL WASTE & FLY ASH, 30 TPD:

2013

Under Construction:

TEES VALLEY, UK ‐ TV2 MSW, 1,000 TPD:

2016

BIJIE, CHINA – MSW, 600 TPD:

LATE Q2, 2017

Commissioning:

TEES VALLEY, UK ‐ TV1 MSW, 1,000 TPD:

2015

UTASHINAI, JAPAN ‐ MSW & AUTO SHREDDER RESIDUE, 220 TPD:

2003 TO 2013

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THE COST ADVANTAGE OF UTILIZING WPC SYNGAS FOR CREATING POWER AND LIQUID FUELS

WESTINGHOUSE PLASMA GASIFICATION IS THE KEY ENABLING TECHNOLOGY 1000 TPD PLASMA GASIFICATION FACILITY UNIT OPERATING COST

(PER MMBTU SYNGAS PRODUCED, NET OF GATE FEE REVENUES)

  • Assumptions:
  • Capital per MMBtu for clean syngas is ~$2/MMBtu
  • Compression to 400psig per MMBtu is ~$0.75/MMBtu

* Europe, UK, China, India, Japan, Korea, South America NAT GAS / LNG

$7.00 to $14.00 / MMBtu

OIL

$40/bbl to $80/bbl

The VALUE PROPOSITION of GASIFYING 1000 tpd of WASTE

  • In a period of historically low fossil fuel prices, WPC syngas continues to be a cost effective

feedstock for the production of liquid fuels.

  • Gate fees for waste feedstocks offset the cost of syngas production and provide a significant

source of revenue for a plasma gasification facility.

CLEANUP

Gate Fee

$0/t $40/t $60/t $80/t $100/t

Cost of Syngas Production

(Per MMBtu)

$6.0 $1.75 $0 ($2.40) ($4.75)

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TEES VALLEY, UK: TV1 ‐ 2015

6 Administrative & Control Rooms Feedstock Reception Coke & Flux Silos Feedstock Conveyors WPC Gasifier & Auxiliary Modules Syngas cleaned and compressed to FT specification Gas Turbines Syngas Cleanup Train

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TEES VALLEY, UK: ADVANCED GASIFICATION ENERGY‐ FROM‐WASTE PLANTS

Overview:

  • 2,000 tpd of MSW
  • 100MW (gross) electrical base load

production; uses combined cycle power block

  • World’s first combined cycle EFW

facility Update on both phases:

  • TV1

(1,000tpd) ‐ completed commissioning and in start‐up; scheduled to be on‐line in Q1 2016

  • TV2 (1,000tpd) ‐ under construction;

commissioning in Q1 2016; commercial operation targeted for Q4 2016

WPC Gasifier and Auxiliary Modules installed at TV1

TV1 TV2

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THE OPERATION OF THE TEES VALLEY PROJECT DEMONSTRATES:

  • 1. Industrial / Commercial scale volumes of syngas from waste:
  • 2,000tpd of feedstock will produce ~7 Million MMBtu/year of syngas
  • 100MW (gross) electrical, base load production of energy
  • Equivalent production of 1,600 – 2,000 Bbls/day of liquid fuels
  • 2. The ability to consistently produce syngas at the required specification:
  • To ensure reliability, the syngas must consistently meet the fuel

specification of the gas turbine

  • Gas turbine syngas specification is similar to liquids conversion

technology syngas specification

  • 3. The ability to create negative to low cost syngas from feedstock's
  • Tipping fee revenues reduce the operating cost of making clean syngas
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NEXT STEP APPLICATIONS:

REFUELING, LIQUID FUELS & HAZARDOUS WASTE SOLUTIONS

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GE TECHNICAL / ECONOMIC FEASIBILITY HIGHLIGHTS Working with GE, WPC syngas is a suitable fuel for GE’s Frame 6, 7 and 9 series gas turbines:

  • GE gas turbines will not experience a

de‐rate when operating on a blend or at 100% WPC Syngas

  • In fact, the increased volume of WPC

Syngas will increase efficiency and generate additional electrical power

  • vs. natural gas
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INTEGRATED WASTE TO LIQUIDS SOLUTION’S

Westinghouse Plasma:

  • WPC is a provider of syngas for the

biofuels industry

  • WPC syngas is a suitable fuel for

GE’s 6,7 and 9 series gas turbines

  • Offers an integrated waste to diesel

solution through Sunshine Kaidi

~310,000 Bbls/yr

Assumptions: 1100tpd MSW @ 6200 Btu/lb

~3.8 Million MMBtu/yr (250‐300 Btu/scf)

Other downstream liquids technologies

Westinghouse Plasma Process RES Kaidi Process

RES Kaidi:

  • Demonstrated over 5 years at ~10 BPD capacity, 14,000 hours of operation,

at 4,000 hours of continuous operation

  • Premium quality, clean burning diesel and jet fuels, finished FT Diesel

Conforms to ASTM D975

  • FT aviation turbine fuel meets all specifications for ASTM (American Society

for Testing and Materials)

  • Evaluated by United States Air Force, Commercial test flight with United

Airlines; approval from U.S. Federal Aviation Administration

Wuhan, China: Biomass to Liquids, 150 tpd

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TURNKEY HAZARDOUS WASTE SOLUTION’S

PUNE, INDIA ‐ HAZARDOUS WASTE, 78 TPD Processed over 600+ different waste streams. Successfully operating over the past 7+ years. SHANGHAI, CHINA ‐ MEDICAL WASTE & FLY ASH, 30 TPD Successfully completed 120+ day in operation.

Commercial operations

  • In India (since 2008).
  • In China (since 2013).

Flexible operations

  • Processed over 600+

hazardous waste streams since 2008.

  • Syngas can be utilized for

steam, power or process fuel. Turnkey modular facility

  • Can be co‐located with existing industrial facilities.
  • Facility footprint: ~2,000 m2
  • Reduces project time lines and increases economic returns.

Environmentally sustainable

  • Slag has commercial uses (construction aggregate, rock wool

insulation, etc.)

  • WPC’s high temperature gasification process does not create

furans or dioxins.

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THE WRAP UP

  • Plasma gasification now has processing capabilities ranging from 25 to

1,000 ton per day in a single reactor

  • Due to tipping fees of some feedstocks, plasma gasification produces

zero/negative cost syngas

  • Plasma gasification takes multiple waste streams to create syngas

production that can be converted to “higher value” end products (OR)

ELECTRICITY 50 MW (gross) base load production LIQUID FUELS ~365,000 Bbls/yr SYNGAS ~3.5 Million MMBtu/yr WASTE 350,000 tpy

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THANK YOU

460, 227 – 11 Avenue S.W. Calgary, Alberta Canada T2R 2R9 Phone: (403) 806-3875 Fax: (403) 806-3721

www.westinghouse-plasma.com