A COMPREHENSIVE SOLUTION FOR RECYCLING WASTE (with the possibility of processing all types of solid municipal waste and industrial waste) Processing of all types of municipal and industrial wastes, including oil sludge The description of technology of obtaining commercial products. 2018
Table of contents 1. Description of technology 2. Job description 3. The draft plant and layout 4. Derived products 5. Sample business proposal on installation into the capacity of up to 200 m 3 / day 6. Technical and economic indicators of the project 7. The list included in the complex of equipment 8. Our equipment 9. Letter from the Ministry of education and science of the Russian Federation
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The description of technology of HIGH-EFFICIENCY reactor, with TURBULENT HEATING of inert gas, RAW MATERIALS At the first stage in the reactor produced gasification turbulent mode solid or liquid waste. When pyrolysis gas, containing carbon monoxide, hydrogen, hydrocarbons. Usually, pyrolysis gas recycling, incorporating complex organic compounds, contains in addition to hydrogen, carbon dioxide and monoxide, etc., spray, consisting of very small drops of hydrocarbons or resins, chemical composition of which is determined by the nature of the processed material. In our technology, gas is inferred from the Gasifier at temperatures 450- 500° c, passes through the area with a temperature of 850° c, then it does not contain carbon nedogorevshego organic residues, dust. High speed gas flow in gazifikatore caused by feeding through the turbulent superchargers, heated to very high temperatures in inert gas, lead to total absence of solid dust particles in the output. Gasification is carried out at atmospheric pressure. Obtained during the processing of pyrolysis gas, partially condensed in special containers with gas-liquid-cooled, noncondensing fraction of gas burned in cell generator, allowing you to warm up the inert gas to ultra-high temperature and thereby increase the speed of their falling into the pyrolysis reactor due to the accelerated expansion of the gas. The dignity of the proposed technology-high energy efficiency. Efficiency at the stage of gasification reaches 97% in the absence of external power sources. The ability to recycle solid and liquid high-ash and high wet waste in other devices poorly processed, with the formation of soot and other products of incomplete combustion. The relative ease and affordability. High environmental clean process: completeness of combustion, the absence of soot, carcinogens and other toxic substances, absence of dust in the flue gas. Easy raw material preparation. Stage of fine crushing and grinding. Technology options in obtaining high-purity, fully obesserennoj pyrolysis liquid (synthetic oil).
The principle of operation of HIGH-PERFORMANCE reactor with TURBULENT HEATING of RAW MATERIALS of INERT GAS The proposed technology is heating up waste (hereinafter referred to as the raw material) without access to air and further deep destruction where Organics and related volatile substances pass into the gaseous state (gasified). The installation is made of high-quality heat-resistant stainless steel. This technology involves the heating of raw materials through the wall of the reactor, where it is loaded as needed. The reactor operates continuously, the outlet of the reactor is connected to the input pipe condenser, where gas-steam mixture comes when heating reactor. Submitted by equipment, capable of processing raw material humidity, while losses will be minimal. Dedicated water applied pyrolysis unit operation as chiller condensers. Water treatment facilities, allow clean water into up to norms of industrial water discharged into fish ponds, no. 1. To ensure uninterrupted work cycle reactor, chopped to a certain faction, served raw special device in the hopper, where localized enters the reactor. The equipment consists of a heat generator, pyrolysis reactor, air and fuel filters, capacitors, septic tanks, regulators block raw materials supply, technical carbon discharge unit with a tank for collecting heat distribution systems. The composition and number of pyrolysis products directly depend on the feedstock. If the raw rubber prevails, there will be more solid residue-carbon that is used in the manufacture of rubber products, bulk filters, Foundation blocks and pellets for combustion in boilers. Submitted by pyrolysis liquid fractionation technology, allows the use of vacuum, in which final products are subjected to fractionation, minimal thermal loads, which in turn improves the quality of the fuel.
ENSURING the ENVIRONMENTAL PERFORMANCE of COMPLEX on PROCESSING of SOLID MUNICIPAL waste and industrial waste. To ensure production ecology, the complex employed three filtering systems and linking of harmful substances: 1. Three-tiered system of flue gas coming from the heater. The first stage of the system is mechanical, includes dry cyclone, which captured a large mechanical particles and scrubber with air-flow drip irrigation, vymyvajushhim from the flue gas remaining after cyclone mechanical incorporation. The second stage is liquid. This wet scrubber, which circulates liquid absorbent recycled constantly flow a specific gas. This apparatus to remove acidic flue gas of the fragments. The third step provides maximum additional cleaning of flue gases, equipped with a dry filter-sink with bulk structure, allowing to completely absorb all harmful substances. These filters are used in air purification systems in nuclear shelters. Purified carbon dioxide enters the liquefaction in carbon dioxide. 2. Two-step purification of pyrolytic gas before its release to the gazoporshnevuju power station and pyrolysis reactor. Ensures maximum cleaning of fuel gas, which in turn, prolongs life and reduces the amount of harmful emissions in its exhaust treatment facilities consist of bulk absorbers with by the recycled content. 3. Two-stage pyrolysis cleaning fluid is produced by pumping heated pyrolysis liquid through the bulk of absorbers with by the recycled content. purification and filtration system, completely exclude the possibility of emissions of gases and liquids into the environment Wednesday. Equipment is open 24 hours a day without stopping. Current year work set-340 days.
The composition of COMPLEX on PROCESSING of SOLID MUNICIPAL waste and industrial waste. Part of the proposed complex includes: Screening of waste: the selection of glass, metal, stone, concrete, checking materials for radioactivity; The plot to a certain faction grinding; Plot mechanisms for movement of raw materials; Plot of pyrolysis processing of raw materials; Transitional Park tanks under pyrolysis oil; Stretch tubing filtration; Carbon warehouse; Plot properties of materials that are not subject to pyrolysis processing; Power plant; Plot the separation of pyrolysis liquid into fractions; Transitional Park tanks, under the finished products; The plot of the issuance of the finished product.
The project «Complex on pyrolysis of SOLID MUNICIPAL WASTES processing and industrial waste».
Equipment layout with dimensions of foundations
Description derived from processing of solid MUNICIPAL WASTE and INDUSTRIAL WASTE products. Stove fuel (mazut M100) -Dark translucent liquid with Brown ottekom, 890 density kg/m 3 (contains suspendirovannuju soot). Without limitation can be used as fuel for industrial furnaces and boilers, air heaters equipped with raspyljajushhimi burners. Flash temperature in the closed Crucible over 22-27° c, the freezing point of minus 15° c heat of combustion 39700 kJ/kg can be processed at the refinery into lighter fractions of petroleum products-trade gasoline and diesel fuel like coking products and of pyrolisis oil residues in the future, when economic feasibility, the project will be able to recycle this faction (heating oil) to petrol and diesel, purchase appropriate equipment; Petrol AI-92 -corresponds to RUS GOST; Diesel -complies with Euro 5 quality; Tar viscous (heavy)-corresponds to GOST; Gas (Butane/propane/Ethane)-used in processing, but you can select as the commercial component; Technical carbon -weight black with grey shade ("petroleum coke malosernistyj") is used for the manufacture of abrasives and other products carbon characteristics: total moisture not more than 3% mass fraction of volatile substances more than 11.5%, ash content not more than 0.80% sulphur content not exceeding 1.50%. Carbon Black is used in chemical manufacturing as well as solid fuel combustion 29000 kJ/kg . After additional heat can be applied to the electrode. Steel cord -(scrap) of used tires, used as raw materials are briquetted for metallurgical industry.
Sample business proposal. Pyrolysis installation capacity of up to 200 m 3 /day of SOLID MUNICIPAL waste and INDUSTRIAL WASTE. Price of a set of equipment will be 12 726 215 USD ( 721 850 000 Russian Rubles rates Jan.2018 ) The price includes the following equipment and services: 1. Installation on processing MSW bundled – 10 754 300 USD. 2. REFINERY complete with capacitive Park on 7 days of work – 1 685 428 USD. 3. Complex for grinding and finishing of technical carbon plant (dry matter) with the system of aspiration, separation and packing cost - 286 487 USD. 4. Chef montage (1-2) is included in the price of the equipment. For the operation of all the equipment you need forklift g/n is not less than 2.5 tonnes. Electricity, gas and water is not required.
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