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Practical Considerations in Atom Probe Tip Making Using FIB-SEM Nicholas Antoniou & Andrew Magyar Center for Nanoscale Systems Harvard University Outline The 3D Atom Probe Microscope Operation of the 3D Atom Probe Sample


  1. Practical Considerations in Atom Probe Tip Making Using FIB-SEM Nicholas Antoniou & Andrew Magyar Center for Nanoscale Systems Harvard University

  2. Outline • The 3D Atom Probe Microscope • Operation of the 3D Atom Probe • Sample requirements • Prep Process • Tricks and treats in making tips • Examples • Conclusion 2

  3. The 3D Atom Probe • 3D location of the atoms in a sample plus chemical identification; datasets of 10 6 – 10 8 atoms • Lateral resolution ~ 0.5 nm, depth resolution ~0.2 nm • Works with metals (HV mode) and sub-3 eV bandgap semiconductors (Laser mode) • In principle, complete chemical identification from entire periodic table • Prerequisites for sample analysis: rough estimate of composition, conductivity, mechanical stability, and region of interest; sample must be free of cracks and vacuum stable • Prerequisite instruments for sample prep: SEM, FIB with lift- out capability, possibly electro-polishing (for metals)

  4. The Tip is the Sample • Ideal Tip • 100-80 nm diameter • Taper is material dependent. Thermal conductivity is an issue. A cylinder of 1-2 um tall 100-80 nm diameter 4

  5. The 3D Atom Probe 5

  6. Multi-component Samples 6

  7. The 3D Atom Probe Technique Dataset Si uncorrected Ga 10000 Counts 1000 100 0 100 200 Mass-to-Charge Ratio (Daltons) Milled at 30keV throughout, Ga implantation not useful 7

  8. Bar Shape, Attach and Cap Material • Right Angle Wedge vs Equilateral Wedge – Prefer Right angle because of fewer interfaces in the sharpening reducing risk of fracture TOP • W stronger attach bond but less desirable for cap • Pt weaker attach but more desirable for cap • Carbon is not used for either • Low acceleration clean up but at 10keV 8

  9. Sample Preparation Volume of interest 9

  10. Right Angle Wedge Prep 10

  11. Sample Preparation 11

  12. Making a Pyramid 12

  13. Sample Preparation Final Annular Milling at ~ 45pA 10 keV FIB 13

  14. Tip Made Out of Nanowire • Nanowire mounted on flat top SiO2 cladded Si, with deposited Ni protective layer 14

  15. Silicon hyperdoped with Au SiAu 6e15 implant Pulsed-Laser Melted with YAG 355 15

  16. Conclusion • The 3D Atom Probe is a very powerful analysis tool that provides 3D location of the atoms in a sample plus chemical identification • The sample prep requirements are demanding • FIB-SEM is very well suited to prepare samples especially site specific ones • Correlating TEM to 3D Atom Probe improves results • Acknoledgements: Dr. A. Akey, Dr. M. Baram, and Peter Felfer • http://www.youtube.com/watch?v=NcG9H3v3xW4 16

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