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Phone: +39 045 48 54 610 Website: www.cfdcasting.it Phone: +39 045 - - PowerPoint PPT Presentation

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it Phone: +39 045 48 54 610 Website: www.cfdcasting.it MISSION The Cooperative has as its target the design and the manufacturing of: Iron cast boilers Brake disc for the automotive market

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

Phone: +39 045 48 54 610 Website: www.cfdcasting.it

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

MISSION

The Cooperative has as its target the design and the manufacturing of:

  • Iron cast boilers
  • Brake disc for the automotive market
  • Iron cast components
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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

MILESTONES

The Fonderia Cooperativa Dante is a Cooperative Society founded on July 25 of 2017 by 62 founding members.

7 September 2017: Signed three years supply contract of iron cast boilers with an Italian multinational company 20 March 2018: Signed three year supply contract of brake disc for the after market

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

OUR HISTORY

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

The Cooperativa Fonderia Dante was born thanks to a WBO of the employers of the pre existing Ferroli foundry, due to the will of the new Ferroli’s management to dismantle it. a WBO lies on:

  • 1. Workers’ attitude and training;
  • 2. Flexibility;
  • 3. Competent management;
  • 4. Strategic

business plan founded

  • n

heavy process and product innovation;

  • 5. Low incidence of manpower;
  • 6. Environment and safety care;
  • 7. Niche business.
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Phone: +39 045 48 54 610 Website: www.cfdcasting.it The foundry was born in 1961 by the acquisition of a Stern forming system, regenerated from Savelli. The foundry extols a long and glorious history in the iron cast boilers field and its products were sold all over the World. The foundry was the first important investment by Dante Ferroli, which led to the opening of factories all over Europe that introduced innovative technologies, becoming in the last years a benchmark for the all sector and for multinationals competitors. Throughout the 2000s a lot of Italian foundries suffered:

  • the increasing of the production costs, which did not allowed them

to be competitive anymore;

  • and the decrease of the demand for iron cast items on behalf of

aluminum and steel inox. Such situation affected Ferroli as well and its production volumes decreased from 72K pcs to 12K pcs.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

OUR PRODUCTS

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

Company business is not limited to the manufacturing of iron cast items itself, we also assemble complete boilers. Thanks to the department of internal design, and the experience of the workers, our society is able to

  • ffer the customer a finished product and all the personalized

services that are required.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

FOUNDRY

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

We are able to melt cast iron and cast iron with high carbon in order to produce boilers and self-ventilated brake discs. The foundry counts two domes with hot wind with a diameter of 1100 mm.

The factory today has a production capacity that equals 17.000,00 kg of iron cast /h allowing the production of about 80.000 boilers and 1 million of brake disc each year .

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

The average of our production is of items up to a maximum of 120 Kg, which allows us to cast a single piece each 16/18 seconds. The conveyor belt (apron), after they had been detached with a cooling circuit, carries boilers’ elements and brake discs to their sandblasters.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

ANALYSIS

We have a testing lab with a quantometer, RK durometers and some other instruments that allows us to release quality certificates for our products.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

CORE DEPARTMENT

Core department counts three productions line:

  • cold box for elements of iron cast

boilers;

  • termoschock for the production of

cores for radiators of various type;

  • cold box for brake disc.
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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

MOULD DEPARTMENT

Studies of the various casting systems are performed at second of type of processing and made the dimensional checks the drawing for the certification requested by our clients.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

LONG TERM

Our society, aware

  • f

the evolution that the technological processes have recorded over the years, is about to introduce new machines, estimating for the years 2017-20 about 2 million euros of investment for foundry, assembly and R&D.

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

PROCESS INNOVATION

  • CORE DEPT:

NEW MACHINE

  • FOUNDRY:

NEW SANDBLASTER MANIPULATOR TRANSPORTATION BELT

  • MELTING PROCESS:

EVAPORATING TOWER ENERGY SAVINGS EFFICIENCY WITH THE CARBURATION OF O2

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

EVIRONMETN

AIA MARCH 2018

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

EVIRONMETN

DAILY ACTIVITES

Emissioni atmosfera

  • Controllo periodico emissioni in atmosfera su 16 camini mediante laboratorio accreditato (nessuna NC rilevata fino ad oggi);
  • Verifiche in autocontrollo mediante strumentazione analitica (Testo 350) acquistata da CFD;
  • Mantenimento in piena operatività dei sistemi di abbattimento (scrubber, filtri, dosaggio calce, ecc).

Scarichi

  • Trattamento di sedimentazione delle acque meteoriche ed analisi periodiche chimiche
  • Smaltimento semestrale fanghi vasche

Rifiuti

  • Conferimento in impianti recupero e smaltimento autorizzati e controllo periodico dei profili autorizzativi (trasportatori e smaltitori);
  • Compilazione ed archiviazione documentazione di tracciabilità dei rifiuti e presentazione annuale MUD;
  • Caratterizzazione analitica periodica dei rifiuti (almeno annuale);
  • Gestione dei depositi temporanei rifiuti: R. non pericolosi coperti da tettoia o in cassoni chiusi, R. pericolosi in aree controllate e coperte in

assenza di rischi di dilavamento;

  • Acque di lavaggio delle linee e acque di condensa dei compressori stoccate in cisterne in condizioni di sicurezza e smaltite periodicamente;
  • Piazzale esterno ed aree interne puliti 3 volte al giorno.

Scarichi

  • Trattamento di sedimentazione delle acque meteoriche ed analisi periodiche chimiche;
  • Smaltimento semestrale fanghi vasche.

Suolo e sottosuolo

  • Indagine estate 2017 al fine di verificare eventuali inquinamenti al suolo sotto le aree pavimentate nelle aree in gestione CFD ed

installazione di un piezometro: è risultata l’assenza di contaminazioni;

  • Personale formato per la gestione delle emergenze sversamento, assenza di sversamenti durante la gestione CFD.

Rumore

  • Valutazione di impatto acustico in corso di aggiornamento

Controlli radiometrici

  • Controlli radiometrici giornalieri sulla materia prima in entrata ratificati da tecnico qualificato

ARPAV MARCH 2019

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Phone: +39 045 48 54 610 Website: www.cfdcasting.it

CERTIFICATIONS

ISO9001:2015 MAY 2018 ASME JANUARY 2019