Opportunities and Challenges in FOOD PACKAGING in ensuring FOOD - - PowerPoint PPT Presentation

Opportunities and Challenges in FOOD PACKAGING in ensuring FOOD SAFETY

30th Aug 2013

The New Reality The New Consumer Packaging Trends Food safety in Packaging The Future

Collaboration with consumers and the Industry Sustainability

AGENDA

The New, Challenging Reality…

Creating Difference

• Nutrition, Health & Wellness
• PPP
• Out of Home Consumption
• Efficient Value Chain

Efficient & Effective Innovation Key Enablers

• Business alignment
• Continuous improvement

& value addition

Aging population Input costs New Technologies Urbanisation Rising Prosperity Globalization Obesity

Her eeds are hagig …ostatly eolig …

What She Wants…. Need to proide her ith….

No Moisture, Spoilage Price Points Small one Time Use Aroma Entrapment Shelf Life, High Barrier Product Freshness Easy Open, Use, Store Visible Product Share on the Go Reseal for partial use Appeal/ variety Re-sealable pack

Cosuers Wat More optios…

White Bright Rich Gold Stand Ups Profiled Embossed Value Large Packs Gold Foil Packs Bundling Resealable

Delight Consumers

Enhance what Consumers and Customers really value

Deliver Competitive Advantage

Ensure the best offer on shelf

Excel in Compliance

Be trusted by all stakeholders

We need to continue to ..

Potential Food safety risks and possible controls for Food Packaging Materials

All Printed Packaging material and board Printing Error/Wrong plates Control at customers point and printing press Mixing of goods with non-like materials/incorrect labels Strict control of rework procedures , vision system Inks not approved for specific use ( Chemical migration or odor migration) Regulatory (FDA) approval letters for specific use ( food contact) Coating layer over printing not adequate for use in food Packaging ( Printed cups and laminates) Ensure correct FDA approved coatings are used Functional barrier or odor migration issues due to incorrect resin used Controls in place to prevent non-food approved resins from mixing, controls in place to assure use of right resin Paper board cartons – inks used for internal printing Should be approved for food contact application Paper Board quality – Micro . Chemical and extraneous contaminants Recycled board – Mineral oil , Chemicals used in process should be approved for specific use, Foreign material removal systems , metal detectors The list is not all inclusive alternative controls are possible

Excel in compliance

Potential Food safety risks and possible controls for Food Packaging Materials

Printed Film Film quality issues make functional barrier inadequate – package leakage Process parameters monitored , quality check procedures to ensure quality, Rejection of out –of – spec material Potential for extraneous material, chemical and micro from RM , equipment or environment Controls at suppliers end to prevent any contamination , GMP monitoring Compressed air used on product contact surfaces Air used to be of acceptable micro quality, Oil free compressors and use of food approved oil and lubrication Cooling water used in contact with film Treated water to be used . Regular testing at designated frequency to prevent micro contamination Processing aids approved for specific use Processing aid used to be approved for direct or incidental food contact applications The list is not all inclusive alternative controls are possible

Excel in compliance

Potential Food safety risks and possible controls for Food Packaging Materials

Rigid Plastic container s and Lids Potential for extraneous piece of plastic inside containers ( physical hazard) Vacumns, air blows or other removal /cleaning devices in place Potential for metal contamination from material, equipment and process Barrier screens to prevent foreign matters to come in, metal detection wherever possible, Compressed air used on product contact surfaces Air used to be of acceptable micro quality, Oil free compressors and use of food approved oil and lubrication Cooling water used in direct contact Treated water to be used . Regular testing at designated frequency to prevent micro contamination Processing aids approved for specific use Processing aid used to be approved for direct or incidental food contact applications The list is not all inclusive alternative controls are possible

Excel in compliance

Evaluate it as a Whole!

Collaboration Food Safety is eeryoe’s responsibility

Fous o Sustaiaility…

The Life Cyle Approah…

Strive to

• a. Reduce weight and volume of

materials :

• b. Lead the development and

use of materials from sustainably managed renewable resources c. Support initiatives to recycle

• r recover energy from used

packaging

• d. Use recycled material

Environmental Sustainability

Thank you!