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www.openhybrid.eu

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

BACKGROUND OF THE PROPOSAL

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

DIRECT ENERGY DEPOSITION (DED)

Predominantly used with metal powders or wire

Technology A laser creates a molten pool on the build area and powder is sprayed into the pool, melting and then solidifying. This processes called Direct energy deposition (DED) utilises a deposition head consisting of laser optics, powder nozzles and inert gas shielding to melt powder as it is deposited building up upon an existing part.

Parts are created by melting material as it is deposited

OPENHYBRID CALL

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

H2020-IND-CE-2016-17 FoF-01-2016 call 5 133 381.25 € 36 months 1st October 2016 Novel hybrid approaches for additive and subtractive manufacturing machines Manufacturing and fabrication technology

CONSORTIUM

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

CONCEPT

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

CONCEPT

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Laser + wire deposition head Laser + powder head Stress relieving head High Power Scanning Head A B C D Gantry System Travelling Column Conventional Machine Tool Platform

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Develop an all-in-one hybrid additive and subtractive multi-tool platform using Directed Energy Deposition (DED) AM Enable adding and finishing material for automated repair and new part production Increase the impact and uptake of hybrid AM technology for a wider range of machine tool platforms, processes, materials and applications Develop a single manufacturing system capable of producing large, high volume and complex components without the need for materials handling or-post- processing Integrate a machining process to enable fully finished components to be produced

OVERALL OBJECTIVES

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Platform Integration Interface Development System Demonstration & Validation Industrial Requirements Business Plan, exploitation, dissemination & Standards Project Management Process Tool Development Material and Process Parameter Development Process Monitoring Process Modelling

OVERALL WORK PACKAGES

PROJECT IMPACT

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

INCREASE OF PRODUCTIVITY

Reduce material, waste and energy cost In-process non-destructive testing Up skilling workforce Increase health and safety benefits Reduced set-up times Reduction in energy usage and associated emissions

THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Contact:

• Dr. David Wimpenny

Chief Technologist – Component Manufacturing Technology Group – MTC