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www.openhybrid.eu THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

BACKGROUND OF THE PROPOSAL DIRECT ENERGY DEPOSITION (DED) Parts are created Predominantly by melting material used with metal as it is deposited powders or wire Technology A laser creates a molten pool on the build area and powder is sprayed into the pool, melting and then solidifying. This processes called Direct energy deposition (DED) utilises a deposition head consisting of laser optics, powder nozzles and inert gas shielding to melt powder as it is deposited building up upon an existing part. THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

OPENHYBRID CALL H2020-IND-CE-2016-17 1 st October 2016 FoF-01-2016 call 5 133 381.25 € 36 months Novel hybrid approaches for Manufacturing and additive and subtractive fabrication technology manufacturing machines THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

CONSORTIUM THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

CONCEPT THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

CONCEPT Laser + wire Stress Laser + High Power deposition relieving powder Scanning head head head Head A D B C Conventional Machine Tool Platform Gantry System Travelling Column THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Develop an all-in-one hybrid additive and subtractive multi-tool platform using Directed Energy Deposition (DED) AM Integrate a machining process to Enable adding and finishing enable fully finished components material for automated repair to be produced and new part production OVERALL OBJECTIVES Develop a single manufacturing Increase the impact and uptake of system capable of producing hybrid AM technology for a wider large, high volume and complex range of machine tool platforms, components without the need for processes, materials and materials handling or-post- applications processing THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

OVERALL WORK PACKAGES Industrial Requirements Material and Process Tool Process Parameter Development Development System Demonstration Platform Process Monitoring Process Modelling & Integration Validation Interface Development Business Plan, exploitation, dissemination & Standards Project Management THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

PROJECT IMPACT Reduce material, waste and energy cost In-process non-destructive testing Up skilling workforce Increase health and safety benefits INCREASE OF PRODUCTIVITY Reduced set-up times Reduction in energy usage and associated emissions THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID

Contact: Dr. David Wimpenny Chief Technologist – Component Manufacturing Technology Group – MTC THIS PROJECT RECEIVED FUNDING FROM THE EUROPEAN UNION’S HORIZON 2020 RESEARCH PROGRAMME UNDER GRANT AGREEMENT NO. H2020-FOF-2016-723917-OPENHYBRID