Noamundi Iron Mine A 5-Star Rated Mine by IBM, Ministry of Mines - - PowerPoint PPT Presentation

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Noamundi Iron Mine A 5-Star Rated Mine by IBM, Ministry of Mines - - PowerPoint PPT Presentation

Mar 13, 2023 110 likes •570 views

Noamundi Iron Mine A 5-Star Rated Mine by IBM, Ministry of Mines & An ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, SA 8000:2014 certified Unit Occupational Health & Safety in Mines Tata Steel Slide Mining Activities Drilling

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Noamundi Iron Mine

A 5-Star Rated Mine by IBM, Ministry of Mines &

An ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, SA 8000:2014 certified Unit

Occupational Health & Safety in Mines

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Customer

Despatch Drilling Blasting Trucking Loading Crushing

Mining Activities

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Visible Hazards

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Issues

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Hidden Hazards

Dust Vibration Fumes Noise Heat Radiation Chemicals Lunch @ workplace

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Health Issues

Silicosis Noise Induced Hearing Loss Occupational Asthma Heat Stroke Musculoskeletal Disorder

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Managing Hidden Hazards

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Shift the FOCUS

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F O C U S Lagging Indicators (Fatality, LTI, First Aid, Property Damage, etc.) Leading Indicators (Near Miss, Observations, Trainings, etc.)

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Did we meet our TARGET – ZERO HARM

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Point to Ponder

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To survive – We need to EVOLVE

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2 Major Factors affecting Safety Management System

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Human Factor

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Behavior based Safety

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  • 2. Factors affecting Process

Innovation Linking & Adapting

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Machine Improvement Digitisation – Reduction in Man Machine Interface Clean Energy

4 ways to manage hazards

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Benefits

  • 1. Speed Monitoring
  • 2. Location

Monitoring

  • 3. Integration for

quality monitoring

  • 4. Excavation

compliance for mineral conservation

Digitalization in Excavation of Iron Ore

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Digitalization

#XACT for Short Term Scheduling

#GPS Based Vehicle Tracking System

#3D Laser Scanner for Surveying

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Digitalization

#FMS

#Remote Monitoring

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Operating Parameters & CCTVs via Mobile APP

#Centralized Security Control Center #Centralized Information Management System

CIMS

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Drone Application in Mine Monitoring

Noamundi Iron Mines, Tata Steel became the First mine in the country to introduce Drone Application in Mine Monitoring (DAMM) launched by Honorable Shri Balvinder Kumar, Secretary, Ministry of Mines, Govt. of India on January 16, 2017

Aerial Survey Flight Path Mines Surveillance Mine 3D Modelling

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Alarm theory : Driver fatigue alarm system reminds the driver that he/she is in a dangerous state. The EA-430 (Make: Lumeway) uses a PERCLOS algorithm to analyze the driver’s fatigue level. The state of the driver’s eyes is constantly analyzed. The human retina reflects infra-red light in a manner that can be used to determine the eye’s condition. This varies just prior to falling

  • asleep. The EA-430 knows drivers are falling asleep before they

close their eyes. If the EA-430 determines the driver is in a dangerous state a sharp voice will alert the driver.

Fatigue Monitoring in Dumpers

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Vehicle tracking & Monitoring system

1. Speed Violation Report (Online) 2. Night Driving Report (Offline) 3. Continuous Driving (Offline)- This report provides the details of the vehicles which are in continuous driving mode more than a specified permitted time period. 4. Alerts (Online)- All SOS gets recorded in this link (like, Overseed/ Acceleration /Deacceleration/ Battery Disconnection/ GPS disconnection/Polygonal geo-fencing, etc.) 5. 1sec data (Offline)- For analysing driving pattern

  • f the driver at the time of accident of the vehicle.

Available for 8 hrs. in any equipment. 6. Live Tracking (Online)- 24x7 live tracking module. 7. Google Map (Online): O Vehicle Position O Vehicle Point O Vehicle Polyline- Path travelled by a selected vehicle 8. Other Online Information: · Vehicle at Maintenance · Driver Mapping · Trip upload, offload, trip details

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0.26 0.25 0.19 0.12

70 140 160 250 100 200 300 0.1 0.2 0.3

BEML LW 35 CAT 773B BEML 210M KOMATSU HD785-7

Diesel Consumption (Ltr./Ton) Productivity (T/Hr.)

  • 1. 35 ton dumper
  • 2. Productivity

70 Ton / Hr.

  • 3. Diesel Consumption

0.26 Ltr. / ton

  • 1. 50 ton dumper
  • 2. Productivity

140 Ton / Hr.

  • 3. Diesel Consumption

0.25 Ltr. / ton

  • 1. 60 ton dumper
  • 2. Productivity

160 Ton/Hr.

  • 3. Diesel Consumption

0.19 Ltr./ ton

  • 1. 100 ton dumper
  • 2. Productivity

250 Ton/Hr.

  • 3. Diesel Consumption

0.12 Ltr./ ton

BEML LW 35 CAT 773B BEML 210M KOMATSU HD785-7

Updating Machineries

Transition to higher class fuel efficient machineries to reduce C02 emission

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LIVE Monitoring – Mobile App

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Coverage of all working areas through surveillance camera

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Intelligent Safety Systems (ISS)

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Safety Parameters & Document Management

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Log Observations – Anytime, Anywhere

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Use of Fuel additive to reduce specific fuel consumption

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Air Quality Management

Water Sprinkling on Haul Roads, Working Faces and at Transfer Points by Fixed and Mobile Sprinklers Maximizing Transportation by Conveyers & Rails Dry Fog System for Dust Suppression in Plants Water Mist Canon for Dust Suppression in Mines Scientific and Controlled Blasting with the help of CIMFR Dhanbad

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Air Quality Management

Wet Drilling in all the Drills Periodic Vehicular Emission Checks For LMV & HEMM Continuous Air Quality Monitoring

Avenue Plantation and Development of Green Cover around Mines & Plants

Dust Extractors in Plants

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Water Quality Management

Zero Discharge Slime Dam

Use of Flocculants in Thickeners for Maximizing Clear Water Recovery Settling Pits and Check Dams to Check Surface Run Offs during Rain Recycling of 85% of Process Water using High Rate Thickener Vegetation of Inactive Dump Slopes to Prevent Soil Erosion Toe Wall and Garland Drains with Settling Pits

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Water Management (Treatment, Supply) & Sanitation

Drinking Water Treatment Plant

Oil & Grease Separation Pit Sewage Treatment Plant for Domestic Waste Water Recycling from thickener to plant Rain Water Harvesting Structures (58, 00, 000 m3/ Annum)

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Noise Quality Management

Quarterly monitoring of Blasting by CMRI

Polymer screens & rubber pads on noisy parts Sound Proofing of cabins and control room Sound proof enclosed DG Set AC Cabins in HEMM

Audiometry tests for all

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Energy Management – Reducing Carbon Footprint

3 MW Solar Power Plant in Noamundi – A first in Iron Ore Mining in India , to reduce CO2 emissions by 3000 tonnes per annum

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SPECIFIC POWER CONSUMPTION

  • Use of Solar Energy
  • Capacitor bank
  • Use of soft starter
  • Green Building Concepts
  • Regular energy audit

Energy Management

Use of Solar Light Pipe in Mine Buildings (Green Building Concepts): Generally, mines are remotely located and buildings are more

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less temporary in nature. Application of Green buildings Concept is not an established concept for the mining buildings unlike industrial/residential buildings in towns/cities.

Solar Lights in Township Solar Geysers in Guest Houses and Hostels

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Health Care & Continuous Monitoring

Best Patient Centric Award Location Noamundi Total number of beds 75 Critical beds 3 Total No. of doctors (permanent) 18 Staff Strength (permanent) 83 Staff Strength (contractual) 32 Facilities Secondary care No Of OTs 2 OPD cases (FY 2015-16) 68,144 total Total Admissions (Entitled) 1068 Total Admissions ( Non Entitled) 3996

11.48 12.48 12.78 10.5 11 11.5 12 12.5 13 FY'15 FY'16 FY,17

Health Index

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Health & Hygiene

Health and welfare amenities for contractor employees

Security Barracks Canteen and Rest Shelters Wellness Clinic Bio Toilets

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Activities Overview

Different awareness programs & Rallies W@W – Wellness @ Workplace Yoga & Laughter sessions

Noamundi First Aid team in Competition

Awareness on Depression Awareness on Diabetes Rally – No Tobacco Day

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  • Primary health care through mobile medical units, static clinics, health awareness programs
  • Secondary level health care services at Tata Steel Hospitals, Noamundi and Joda including free indoor

facilities, diagnostic services, medicines for poor patients

  • Tertiary level care: Referral services for poor patients to Tata Main Hospital, Jamshedpur
  • Specialized services: Specialized health camps, cataract surgery, family planning camp, etc.

Health Care

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Health Awareness

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Awareness through JMCP

To bring management, union and contractor on the same page, Joint Mass Communication Programme launched for the first time in FY’17

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Health

  • World Health Day & World No Tobacco Day celebrated at Noamundi – Communication

sessions in departments as well as Schools.

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Awareness Generation

Amongst Employees, school children & supply chain constituent

  • Display of pamphlets in every house in the colony, canteens & guest house.
  • Conducting debate, slogan & poster competitions among employees & school children during celebration of
  • World Environment Day,
  • MEMC week,
  • Founder’s day, flower show
  • World Ozone Day
  • World Water Day
  • World Bio-Diversity Day etc.
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At the heart of this endeavour is collaboration, sharing, connecting, and aspiring to inspire and make a difference to the community. Through this programme, we want every Tata employee to proudly proclaim We care.

Employee Volunteerism

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Thank yOU

OMQ Division