MPC - EEPN : Key Strategy 1 (MPC-USAINS Research Project) Date : 24 - - PowerPoint PPT Presentation

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MPC - EEPN : Key Strategy 1 (MPC-USAINS Research Project) Date : 24 - - PowerPoint PPT Presentation

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MPC - EEPN : Key Strategy 1 (MPC-USAINS Research Project) Date : 24 th January 2019 @ MITI Seminar Room 1 Rev : 1.1 Prepared by Research Consultant : David Khor Why this Study ? An EEPN initiative, the need for this Study came from the feedback

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MPC - EEPN : Key Strategy 1 (MPC-USAINS Research Project) Date : 24th January 2019 @ MITI Seminar Room 1 Rev : 1.1 Prepared by Research Consultant : David Khor

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SLIDE 2

Why this Study ?

An EEPN initiative, the need for this Study came from the feedback from industry (E&E), especially local industries who are endeavoring to move up the value chain Area of focus is the need to enhance the test capabilities in this country to cater for E&E sector. Coverage is regulatory and or type test capabilities ( examples: UL, CE, EMC, RF Safety, R&TTE/RED) as well as testing to industry standards (examples: Bluetooth, Wifi Alliance, Global Certification Forum, Interface Standards (HDMI)) Scope of the study covers nationwide with the following sub-category of EE industries: – Information Technology Equipment – Industrial Electronics (incl Medical and Science) – Consumer Electronics (incl Home Appliances) – Automotive – Telecommunication

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SLIDE 3

Objectives

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Identify the needs/requirements of the E&E industry. The requirements must be specific and technical, eg the study must capture the specific standards to test to. To establish the current capabilities in Malaysia by identifying the labs (private, government, semi government and educational) and undertaking the study of these labs. The study must provide details of the capabilities and the test standards of these labs. Based on the study, identify the key gaps and recommend to Ministry of International and Industry (MITI) and Malaysia Productivity Corporation (MPC) the areas of investment

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SLIDE 4

The Study Engagement Approach

Strategic Context Setting & Executing Schedule Identify E&E Subsector that look for Labs and Test compliance services in Malaysia Identifying Laboratories and Test capabilities in Malaysia Gap Analysis Strategic Recommendations

2 3 4 1 Inception Report (End of Week 3) Interim Report (End of Week 6) Draft Final Report (End of Week 9) Final Report (End of Week 12) 3 Months Project Management Quality Control & Strategic Review

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25/10/18 PJ Hilton 27/11/18 MIDA 14/12/18 USAINS 09/01/19 MIDA

Method 1 : face-to-face, onsite audit and telephone interviews with laboratories service providers (GLCs & Private) Method 2 : face-to-face and telephone interviews and survey with users (SMEs, MTCs, LLCs and MNCs)

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SLIDE 5

Interview & survey with MNCs, LLCs, MTCs and SMEs

No Machinery & Electrical (M&E) Industry Electronics Consumer Electronics Electrical Appliances Solid State Lighting / LED 1 PentaMaster Agilent HP Panasonic OSRAM 2 ViTrox Honeywell DELL Daiken LumiLED 3 ExisTech Motorola NI Dyson HomeLED 4 TT Vision Technology K-One Salutica Pensonic LigLED 5 Exclusive Master Iris Technology D3 Electronics Khind Novabrite 6 Estek Automation Silkron Technology GF Technology Alpha Seiko Optiled 7 Braodway Precision Technology Global Top Technology Phidisk Joven Lybase 8 Aemulus BSL Industries Myreka Beebull Neolumens 9 Waftech Innovatino Linear DMS High Ace Industry Day Brite 10 Mi Equipment Medical Device Corp Cytron Technology Hi-Beam 11 RC Precision

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Interview & survey completed MNCs : 11, Local Mid Tier : 8, Local SMEs : 31

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SLIDE 6

Certificate and Test Compliance Laboratories in Malaysia

The Laboratories must be accredited by third party !

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SLIDE 7

E&E Products Certification for Standard Compliant

R&D & Design Fabrication Assembly Testing Packaging & Marketing Sales & Service

Design & Development Fabrication Assembly Testing Packaging & Marketing Sales & Service Design & Development Fabrication Assembly Testing Packaging & Marketing Sales & Service

Component Value Chain Board Value Chain Product & System Value Chain Certification & Standard Compliant Laboratories : Failure Analysis (FA), Reliability Analysis (RA) & Materials Analysis (MA)

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International Product Compliance and Certification for Electronics Product

  • 1. Restriction of Hazardous Substances (RoHS) Test
  • 2. Product Safety Test
  • 3. Radio Frequency (RF) Test
  • 4. Electromagnetic Compatibility (EMC) Test
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SLIDE 8

Summary of Test Compliance Coverage

No. Compliance Testing Scope SIRIM QAS PSDC EMC QAV TUV SGS 1 RoHS Testing (Total Test Cases : 10)

  • RoHS 2 – Mandatory 6 testing
  • RoHS 3 – Mandatory 10 testing (2019)

✔

Only 6 out of 10

✘

Not Available

✘

Not Available

✔

10 out of 10

✔

10 out of 10

2 Safety Testing (Total Test Cases : 29)

✔

Only 19 out

  • f 29

✘

Not Available

✔

Only 7 out

  • f 29 (LED

related only)

✔

29 out of 29 (Majority done at

  • verseas

lab)

✔

29 out of 29 (All done at

  • verseas

lab)

3 RF Testing (Total Test Cases : 33)

✔

Only 16 out

  • f 33

✔

Only 6 out

  • f 33

✘

Not Available

✔

33 out of 33 (Overseas test lab)

✔

33 out of 33 (Overseas test lab)

4 EMC Testing (Total Test Cases: 50)

✔

Only 40 out

  • f 50

✔

Only 24 out

  • f 50

✔

Only 7 out

  • f 50

(Scanning)

✔

50 out of 50 (Overseas test lab)

✔

50 out of 50 (Overseas test lab)

8

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Out of Local Test Lab Coverage

Type of Test Compliance Testing Scope SIRIM QAS PSDC EMC QAV TUV SGS

Restriction of Hazardous Substances (RoHS) RoHS Testing : RoHS 3 (2019)

  • Bis(2-Ethylhexyl) phthalate (DEHP)
  • Benzyl butyl phthalate (BBP)
  • Dibutyl phthalate (DBP)
  • Diisobutyl phthalate (DIBP)

✘

Not Available

✘

Not Available

✘

Not Available

✔

Overseas Lab

✔

Overseas Lab

Safety Test

  • IEC/EN 62133 / UL 2054 (Batteries)
  • IEC/EN 60204-1, EN ISO 12100-1 (EN 292-1), EN ISO

14121-1 (EN 1050), UL 508 and C22.2 No.14 (Machinery)

✘

Not Available

✘

Not Available

✘

Not Available

✔

Overseas Lab

✔

Overseas Lab

RF Test

  • ARIB STD-T66, STD-T71, RCR STD-33 (Wireless LAN –

Japan, BT product Test) and DGT LP0002 (Low Power RF product test)

  • EN 301 021, EN 301 753 (Point to Multipoint radio test –

3GHz to 11 GHz. And EN 302 326, EN 302 085 (Antennas for Point to Multipoint fixed radio systems in the 3GHz to 11 GHz band)

  • FCC Part 22, 24, 27 (Mandatory product test for

850/1800/2100MHz, 2G/3GHz products

✘

Not Available

✘

Not Available

✘

Not Available

✔

Overseas Lab

✔

Overseas Lab

EMC Test

  • EN 55013 / AS/NZS 1044 / CISPR 14.1 (Sound & TV

broadcast receivers)

  • EN 61204-3 (Low Voltage power suppliers, DC output)
  • EN/IEC 62040-2/3 (Uninterruptible power system – UPS)
  • IEC 62232 ED2, IEC TR 62996 (5G Networks)
  • IEC TR 63170 (5G Devices)

✘

Not Available

✘

Not Available

✘

Not Available

✔

Overseas Lab

✔

Overseas Lab

9

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SLIDE 10

Summary of Lab Capabilities Rating

No. Laboratory Star Rating (Feedback from industry – SMEs/MNCs (Best of 5 STAR) Remarks 1. PSDC EMC Lab (3m and 10m chambers) Industry look for wider scope of RF & EMC test compliance 2. QAV LED Lab – without chamber (Safety & Reliability Test for LED product only) Great test resources to support LED industry in ASEAN 3. SIRIM QAS (RoHS Test lab) (RF & EMC lab – 3m and 5m chambers) Industry look for shorter lead time due to ”Time to Market”. Full test coverage for domestic deployment. 4. SGS Full test coverage, however no laboratory for local support. 5. TUV Full test coverage Growth local laboratory and supported by

  • verseas laboratories

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Recommendation : Short Term (Immediate Action)

No. Laboratory Action Required Remarks 1. PSDC EMC Lab (3m and 10m chambers)

  • 1. Extend certification scope (RF and EMC)
  • Cover all short range RF test (IoT protocol):
  • ZigBee, Z-Wave, SigFox, Neul, LoRaWAN,

6LoWPAN, Thread, BlueTooth, WiFi, Cellular [2G (GSM), 3G(HSPA), 4G (LTE)], NFC, NB-IoT, RFID etc.

  • FCC Part 15 Subpart C (Intentional Radiators) and
  • ther part or subparts if necessary.
  • 2. Payment method : Flexible time slot engagement model

for local SMEs

  • Meeting Industry

Electronics requirements

  • IoT and IIoT (Industry 4.0)

2. SIRIM QAS

  • 1. Identify the bottleneck and improve test lead time

(including engagement and waiting time)

  • 2. Extend RoHS 3 (RoHS 2019 Compliance)
  • 3. Extend testing scope for local SMEs products to
  • verseas / international market compliance.
  • Electrical Home Appliances
  • M&E Equipment Safety Test
  • Aerospace devices & modules
  • RF and EMC
  • Maintain as National Test Lab

for domestic products compliance which required by Energy Commission (ST) and MCMC.

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SLIDE 12

Recommendation : Mid / Long Term (18 - 36 months)

No. Laboratory Action Required Remarks 1. PSDC EMC Lab SIRIM QAS Lab QAV LED Lab

  • 1. Collaborate or partnership among the local laboratories

for knowledge, experience and resources sharing.

  • 2. Explore potential of “National Share Services Lab”
  • 3. Service Promotion – Targeting ASEAN regional market
  • 4. Explore to collaborate with International players like TUV
  • r SGS to close the testing gap in E&E ecosystem
  • 5. Collaboration with MNCs for technical knowledge transfer
  • Using MITI agencies

platform to promote the laboratories service to domestic and international market 2. SIRIM QAS

  • 1. Building up vertical strength in more specific test criteria:

✓ Electrical Home Appliances, M&E Equipment Safety Test, Aerospace devices & modules, RF and EMC (for IoT, Industry 4.0, telecommunications)

  • Strategized with

Standard Malaysia for domestic products deployment 3. PSDC EMC Lab

  • 1. Building up vertical strength in more specific test criteria:

✓ Industry Electronics and telecommunications (5G networks and devices)

  • 2. Cover Automotive full vehicle test

✓ CISPR 12 & ISO 11451

  • Optimum the 10m

chamber usage

  • Modification on current

10m chamber 4. QAV Lab

  • 1. Building up vertical strength in more specific test criteria:

✓ LED industry and Medical Devices

  • LED lighting application

moving towards medical solutions for specific therapy

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SLIDE 13

Long Term Planning - Certification and Test Center

Test center for RF & EMC:

  • 1. IoT and IIoT, Industry

Electronics – All short range RF for IoT and Industry 4.0 protocol

  • 2. Automotive devices,

modules & components Test center for:

  • 1. LED Lighting
  • 2. Medical Devices

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Cover full range of E&E Certification Compliance (Local & Overseas Labs) Cover full range of E&E Certification Compliance (Overseas Labs) Test center for

  • 1. Malaysia Standard (MS) for

domestic products deployment – ST (Electrical Safety) & MCMC (RF & EMC)

  • 2. Electrical home appliances
  • 3. M&E (Equipment safety test)
  • 4. Aerospace devices, modules

& components

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Summary of Recommendations: SHORT TERM

  • SPECIFIC to Labs

– SIRIM to review cycle time issues and identify actions to improve cycle time – SIRIM: Review RoHS 3 compliance and provide the necessary support locally – PSDC to have a more flexible charge model (vs 4 hr block model) – TUV Rheinland to work closely with MIDA/MITI to fill the gap of E&E test lab in Malaysia based on business demand.

  • Generic

– Validate and then publish the capabilities of labs in Malaysia through MATRADE/MITI (Usains, MATRADE/MITI) – MIDA to leverage on the capabilities as when needed for interested investors (MIDA)

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SLIDE 15

Summary of Recommendations: MID TO LONG TERM

  • SIRIM/MITI to review the findings and strategise with actions

for a holistic capability footprint in Malaysia taking into account the presence of the various labs (SIRIM/MITI)

  • Identify Subject Matter Expert gaps in labs and resolve them

(SIRIM)

  • For government funded labs, should there be a consolidation

plan ? (MITI)

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