MPC - EEPN : Key Strategy 1 (MPC-USAINS Research Project) Date : 24 th January 2019 @ MITI Seminar Room 1 Rev : 1.1 Prepared by Research Consultant : David Khor
Why this Study ? An EEPN initiative, the need for this Study came from the feedback from industry (E&E), especially local industries who are endeavoring to move up the value chain Area of focus is the need to enhance the test capabilities in this country to cater for E&E sector. Coverage is regulatory and or type test capabilities ( examples: UL, CE, EMC, RF Safety, R&TTE/RED) as well as testing to industry standards (examples: Bluetooth, Wifi Alliance, Global Certification Forum, Interface Standards (HDMI)) Scope of the study covers nationwide with the following sub-category of EE industries: – Information Technology Equipment – Industrial Electronics (incl Medical and Science) – Consumer Electronics (incl Home Appliances) – Automotive – Telecommunication 2 Confidential
Objectives Identify the needs/requirements of the E&E industry. The requirements must be specific and technical, eg the study must capture the specific standards to test to. To establish the current capabilities in Malaysia by identifying the labs (private, government, semi government and educational) and undertaking the study of these labs. The study must provide details of the capabilities and the test standards of these labs. Based on the study, identify the key gaps and recommend to Ministry of International and Industry (MITI) and Malaysia Productivity Corporation (MPC) the areas of investment 3 Confidential
The Study Engagement Approach Identify E&E Identifying Subsector that look Strategic Context Setting & Laboratories and Strategic for Labs and Test Gap Analysis Executing Schedule Test capabilities in Recommendations compliance services Malaysia in Malaysia 3 4 2 1 Inception Interim Draft Final Final Report Report Report Report (End of (End of (End of (End of Week 3) Week 6) Week 9) Week 12) 27/11/18 25/10/18 14/12/18 09/01/19 Method 1 : face-to-face, onsite audit and telephone interviews with MIDA PJ Hilton USAINS MIDA laboratories service providers (GLCs & Private) 3 Months Project Management Method 2 : face-to-face and telephone interviews and survey with users (SMEs, MTCs, LLCs and MNCs) Quality Control & Strategic Review 4 Confidential
Interview & survey with MNCs, LLCs, MTCs and SMEs No Machinery & Electrical (M&E) Industry Electronics Consumer Electronics Electrical Appliances Solid State Lighting / LED 1 PentaMaster Agilent HP Panasonic OSRAM 2 ViTrox Honeywell DELL Daiken LumiLED 3 ExisTech Motorola NI Dyson HomeLED 4 TT Vision Technology K-One Salutica Pensonic LigLED 5 Exclusive Master Iris Technology D3 Electronics Khind Novabrite 6 Estek Automation Silkron Technology GF Technology Alpha Seiko Optiled 7 Braodway Precision Technology Global Top Technology Phidisk Joven Lybase 8 Aemulus BSL Industries Myreka Beebull Neolumens 9 Waftech Innovatino Linear DMS High Ace Industry Day Brite 10 Mi Equipment Medical Device Corp Cytron Technology Hi-Beam 11 RC Precision Interview & survey completed MNCs : 11, Local Mid Tier : 8, Local SMEs : 31 5 Confidential
Certificate and Test Compliance Laboratories in Malaysia The Laboratories must be accredited by third party ! 6 Confidential
E&E Products Certification for Standard Compliant Laboratories : Failure Analysis (FA), Reliability Analysis (RA) & Materials Analysis (MA) International Product Compliance and Certification for Electronics Product 1. Restriction of Hazardous Substances (RoHS) Test 2. Product Safety Test 3. Radio Frequency (RF) Test Design & Packaging & Sales & Fabrication Assembly Testing Development Marketing Service Product & System Value Chain 4. Electromagnetic Compatibility (EMC) Test Design & Packaging & Sales & Certification & Fabrication Assembly Testing Development Marketing Service Board Value Chain Standard Compliant R&D & Packaging & Sales & Fabrication Assembly Testing Design Marketing Service Component Value Chain 7 Confidential
Summary of Test Compliance Coverage SIRIM PSDC QAV TUV SGS No. Compliance Testing Scope QAS EMC ✘ ✘ 1 RoHS Testing (Total Test Cases : 10) ✔ ✔ ✔ • RoHS 2 – Mandatory 6 testing Only 6 out of Not Not 10 out of 10 10 out of 10 • RoHS 3 – Mandatory 10 testing (2019) 10 Available Available ✘ 2 Safety Testing (Total Test Cases : 29) ✔ ✔ ✔ ✔ Only 19 out Not Only 7 out 29 out of 29 29 out of 29 of 29 Available of 29 (LED (Majority (All done at related only) done at overseas overseas lab) lab) ✘ 3 RF Testing (Total Test Cases : 33) ✔ ✔ ✔ ✔ Only 16 out Only 6 out Not 33 out of 33 33 out of 33 of 33 of 33 Available (Overseas (Overseas test lab) test lab) 4 EMC Testing (Total Test Cases: 50) ✔ ✔ ✔ ✔ ✔ Only 40 out Only 24 out Only 7 out 50 out of 50 50 out of 50 of 50 of 50 of 50 (Overseas (Overseas (Scanning) test lab) test lab) 8
Out of Local Test Lab Coverage SIRIM PSDC QAV TUV SGS Type of Test Compliance Testing Scope QAS EMC ✘ ✘ ✘ Restriction of RoHS Testing : RoHS 3 (2019) ✔ ✔ • Hazardous Bis(2-Ethylhexyl) phthalate (DEHP) • Benzyl butyl phthalate (BBP) Not Not Not Overseas Overseas Substances (RoHS) • Dibutyl phthalate (DBP) Available Available Available Lab Lab • Diisobutyl phthalate (DIBP) ✘ ✘ ✘ • IEC/EN 62133 / UL 2054 (Batteries) Safety Test ✔ ✔ • IEC/EN 60204-1, EN ISO 12100-1 (EN 292-1), EN ISO 14121-1 (EN 1050), UL 508 and C22.2 No.14 Not Not Not Overseas Overseas (Machinery) Available Available Available Lab Lab • RF Test ARIB STD-T66, STD-T71, RCR STD-33 (Wireless LAN – Japan, BT product Test) and DGT LP0002 (Low Power RF ✘ ✘ ✘ product test) ✔ ✔ • EN 301 021, EN 301 753 (Point to Multipoint radio test – 3GHz to 11 GHz. And EN 302 326, EN 302 085 Not Not Not Overseas Overseas (Antennas for Point to Multipoint fixed radio systems in Available Available Available Lab Lab the 3GHz to 11 GHz band) • FCC Part 22, 24, 27 (Mandatory product test for 850/1800/2100MHz, 2G/3GHz products ✘ ✘ ✘ • EN 55013 / AS/NZS 1044 / CISPR 14.1 (Sound & TV EMC Test ✔ ✔ broadcast receivers) • EN 61204-3 (Low Voltage power suppliers, DC output) Not Not Not Overseas Overseas • EN/IEC 62040-2/3 (Uninterruptible power system – UPS) Available Available Available Lab Lab • IEC 62232 ED2, IEC TR 62996 (5G Networks) • IEC TR 63170 (5G Devices) 9
Summary of Lab Capabilities Rating No. Laboratory Star Rating (Feedback from industry Remarks – SMEs/MNCs (Best of 5 STAR) 1. PSDC EMC Lab Industry look for wider (3m and 10m chambers) scope of RF & EMC test compliance 2. QAV LED Lab – without chamber Great test resources to (Safety & Reliability support LED industry in Test for LED product only) ASEAN 3. SIRIM QAS Industry look for shorter (RoHS Test lab) lead time due to ”Time (RF & EMC lab – 3m and to Market”. 5m chambers) Full test coverage for domestic deployment. 4. SGS Full test coverage, however no laboratory for local support. 5. TUV Full test coverage Growth local laboratory and supported by overseas laboratories 10 Confidential
Recommendation : Short Term (Immediate Action) No. Laboratory Action Required Remarks 1. PSDC EMC Lab 1. Extend certification scope (RF and EMC) - Meeting Industry • (3m and 10m Cover all short range RF test (IoT protocol): Electronics requirements o chambers) ZigBee, Z-Wave, SigFox, Neul, LoRaWAN, - IoT and IIoT (Industry 4.0) 6LoWPAN, Thread, BlueTooth, WiFi, Cellular [2G (GSM), 3G(HSPA), 4G (LTE)], NFC, NB-IoT, RFID etc. • FCC Part 15 Subpart C (Intentional Radiators) and other part or subparts if necessary. 2. Payment method : Flexible time slot engagement model for local SMEs 2. SIRIM QAS 1. Identify the bottleneck and improve test lead time - Maintain as National Test Lab for domestic products (including engagement and waiting time) compliance which required by 2. Extend RoHS 3 (RoHS 2019 Compliance) Energy Commission (ST) and 3. Extend testing scope for local SMEs products to MCMC. overseas / international market compliance. • Electrical Home Appliances • M&E Equipment Safety Test • Aerospace devices & modules • RF and EMC 11 Confidential
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